What Is the Cost Per Gram of 3D Printing Stainless Steel? A Detailed Guide

aerospace 3d printing

If you’re using 3D printing for stainless steel parts—whether for industrial components, aerospace parts, or custom accessories—understanding the cost per gram is critical for budgeting. Unlike resin or PLA 3D printing, 3D printing stainless steel is far more expensive, with costs ranging from 60 RMB/gram for mass-produced parts to 400 RMB/gram for small-batch, high-precision components. This guide breaks down the core cost drivers, provides practical price references, shares cost-saving tips, and answers common questions to help you make informed decisions.

1. 4 Core Factors That Impact the Cost Per Gram of 3D Printing Stainless Steel

The cost per gram of 3D printed stainless steel is shaped by tangible factors—from the printing technology used to the complexity of post-processing. Below is a detailed breakdown with real numbers to illustrate their impact:

(1) 3D Printing Technology Type

Technology is the biggest cost driver, as different methods vary drastically in precision, speed, and equipment costs. The three most common technologies for stainless steel 3D printing are:

Technology TypeCost Per Gram (RMB/gram)Key CharacteristicsTypical Applications
Selective Laser Melting (SLM)130 ~ 400Ultra-high precision (tolerance ±0.02mm), suitable for complex structures; high equipment and material costsSmall-batch high-precision parts (e.g., medical implants, aerospace components)
Electron Beam Fusion (EBM)80 ~ 250Ideal for large-scale industrial parts; lower cost than SLM but slightly lower precision (tolerance ±0.05mm)Mass-produced industrial components (e.g., robotic arm joints, valve bodies)
Binding Jetting60 ~ 200Lowest unit cost for mass production; but requires complex post-processing (e.g., debinding, sintering)Bulk-produced small parts (e.g., custom fasteners, decorative accessories)

Example: A 50g stainless steel part printed via SLM costs 6,500 ~ 20,000 RMB. The same part printed via Binding Jetting costs 3,000 ~ 10,000 RMB—50% cheaper—though it needs extra post-processing.

(2) Stainless Steel Grade

The grade of stainless steel directly affects material costs, as specialized grades (e.g., corrosion-resistant, high-strength) are more expensive to produce:

Stainless Steel GradeCost Per Gram (Material Only, RMB/gram)Key PropertiesTypical Applications
304 Stainless Steel10 ~ 30Good corrosion resistance, low strength; most affordable gradeNon-critical industrial parts (e.g., simple brackets, decorative parts)
316L Stainless Steel20 ~ 50High corrosion resistance (suitable for harsh environments), better ductilityMarine parts, chemical equipment components, medical tools
17-4PH Stainless Steel30 ~ 100Martensitic steel with high strength and hardness; heat-treatableHigh-load parts (e.g., aircraft fasteners, pressure vessel components)

Key Note: Imported stainless steel powders (e.g., from EOS or Carpenter) cost 2 ~ 3x more than domestic powders (e.g., from Baosteel or TISCO). For example, imported 316L powder costs 40 ~ 50 RMB/gram, while domestic 316L powder costs 20 ~ 30 RMB/gram.

(3) Post-Processing Requirements

Nearly all 3D printed stainless steel parts need post-processing to meet strength, accuracy, and appearance standards. Each step adds significantly to the total cost per gram:

Post-Processing StepCost Per Gram (RMB/gram)Purpose
Basic Polishing/Sanding10 ~ 50Remove surface roughness (Ra from 3.2μm to 1.6μm); eliminate layer lines
High-Precision Machining (CNC Trimming)50 ~ 150Achieve tight tolerances (±0.01mm); refine critical features (e.g., holes, threads)
Electroplating/Coating30 ~ 200Add corrosion resistance (e.g., chrome plating) or aesthetic finish (e.g., matte black); aerospace-grade coatings cost the most
Heat Treatment20 ~ 80Improve strength and hardness (e.g., annealing for 17-4PH steel); reduce internal stress

Example: A 100g part needing basic polishing costs 1,000 ~ 5,000 RMB in post-processing. The same part needing high-precision CNC trimming + electroplating costs 8,000 ~ 35,000 RMB—7x more.

(4) Order Volume

Order volume has a huge impact on cost, as fixed costs (e.g., equipment setup, programming) are spread across more parts. Small batches are exponentially more expensive than large-scale production:

Order VolumeCost Per Gram (Total, RMB/gram)Discount vs. Single PieceExample: 50g 316L Part (SLM Technology)
Single Piece/Small Batch (<10 pieces)250 ~ 4000% (No Discount)50g × 300 RMB/gram = 15,000 RMB
Medium Batch (10 ~ 100 pieces)150 ~ 25020 ~ 40%50g × 200 RMB/gram = 10,000 RMB
Large Batch (>100 pieces)60 ~ 15040 ~ 70%50g × 100 RMB/gram = 5,000 RMB

Example: A single 50g robotic arm joint (SLM, 316L steel) costs 15,000 RMB. Ordering 100 of the same joints drops the cost to 5,000 RMB each—67% cheaper.

2. Typical Cost Per Gram: Scenario-Based Breakdown

To see how all these factors come together, below are three common scenarios for 3D printing stainless steel parts:

ScenarioTechnologyStainless Steel GradePost-ProcessingCost Per Gram (RMB/gram)Example (10g Part Total Cost)
Small-Batch High-Precision PartSLM17-4PHCNC Trimming + Heat Treatment250 ~ 4002,500 ~ 4,000 RMB
Medium-Batch Industrial PartEBM316LBasic Polishing + Heat Treatment100 ~ 2001,000 ~ 2,000 RMB
Large-Batch Mass-Produced PartBinding Jetting304Sanding + Electroplating60 ~ 120600 ~ 1,200 RMB

3. Practical Cost Reference for Common 3D Printed Stainless Steel Parts

To help you quickly gauge reasonable prices, below is a table of common part types and their typical costs:

Part TypeSize/WeightTechnologyCost Per Gram (RMB/gram)Total Part Cost (RMB)
Custom Keychain (Decorative)2cm / 10gBinding Jetting60 ~ 100600 ~ 1,000
Medical Implant (e.g., Dental Abutment)1cm / 5gSLM300 ~ 4001,500 ~ 2,000
Robotic Arm Joint (Industrial)10cm / 50gEBM100 ~ 1805,000 ~ 9,000
Aerospace Fastener3cm / 8gSLM250 ~ 3502,000 ~ 2,800
Mass-Produced Valve Body8cm / 40gBinding Jetting80 ~ 1203,200 ~ 4,800

4. 4 Practical Tips to Reduce the Cost Per Gram of 3D Printing Stainless Steel

While 3D printing stainless steel is inherently expensive, these strategies can help lower costs without sacrificing quality:

(1) Optimize Part Design to Cut Material Use

  • Simplify geometry: Remove redundant features (e.g., unnecessary curves, thick walls) to reduce the part’s weight by 15 ~ 30%. For example, a 50g part optimized to 35g saves 15g of material—cutting costs by 30%.
  • Use hollow structures: For non-load-bearing parts (e.g., decorative components), design hollow interiors with thin walls (≥1mm) to reduce material consumption by 20 ~ 40%.

(2) Choose Domestic Stainless Steel Powders

Domestic powders (e.g., from Baosteel, TISCO) are 50 ~ 60% cheaper than imported powders (e.g., EOS, Carpenter) and meet most industrial standards. For example, using domestic 316L powder (20 ~ 30 RMB/gram) instead of imported (40 ~ 50 RMB/gram) cuts material costs by half.

(3) Batch Orders to Unlock Discounts

Even small increases in order volume can lead to significant savings. If you need 50 parts over 6 months, order all 50 at once instead of 10 per month—this can unlock a 20 ~ 30% discount, reducing the cost per gram by 20 ~ 30%.

(4) Simplify Post-Processing When Possible

  • Skip unnecessary steps: If the part doesn’t need high precision (e.g., a decorative keychain), avoid CNC trimming and use basic sanding instead—saving 50 ~ 150 RMB/gram.
  • Combine post-processing steps: For example, handle heat treatment and sanding in one facility to avoid shipping costs and reduce overall fees by 10 ~ 15%.

Yigu Technology’s Perspective on 3D Printing Stainless Steel Costs

At Yigu Technology, we believe matching technology and material to project needs is the key to cost-effective 3D printing of stainless steel. Many clients overspend by using SLM for mass-produced parts or imported powders for non-critical components—for example, using SLM (300 RMB/gram) for a simple bracket that could be made with Binding Jetting (80 RMB/gram). Our team helps clients select the right solutions: for small-batch high-precision parts, we recommend SLM with domestic 17-4PH powder; for mass-produced parts, we suggest Binding Jetting with 304 or 316L domestic powder. We also optimize designs to reduce material use by 15 ~ 30% and negotiate bulk discounts with powder suppliers. Our goal is to help clients get high-quality 3D printed stainless steel parts at the lowest possible cost per gram.

FAQ

  1. Why is 3D printing stainless steel so much more expensive than resin or PLA 3D printing?

3D printing stainless steel requires high-cost equipment (SLM/EBM machines cost 1 ~ 10 million RMB vs. 10 ~ 30,000 RMB for resin printers) and specialized metal powders (10 ~ 100 RMB/gram vs. 0.02 ~ 0.2 RMB/gram for resin). Additionally, post-processing (e.g., CNC trimming, heat treatment) is far more complex and costly for stainless steel parts.

  1. Can I use 3D printing stainless steel for small decorative parts (e.g., keychains) without overspending?

Yes—use Binding Jetting technology with 304 stainless steel powder and basic sanding (no electroplating). A 10g keychain made this way costs 600 ~ 1,000 RMB, which is affordable for small-batch custom orders. Avoid SLM or high-grade powders (e.g., 17-4PH) for decorative parts, as they will double or triple the cost.

  1. How much does post-processing add to the total cost per gram of 3D printed stainless steel?

Post-processing typically adds 10 ~ 350 RMB/gram, depending on the steps. Basic sanding adds 10 ~ 50 RMB/gram, while high-precision CNC trimming + electroplating adds 80 ~ 350 RMB/gram. For most industrial parts, post-processing accounts for 20 ~ 50% of the total cost per gram.

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