Whether you’re a manufacturer sourcing custom parts or an engineer budgeting for a project, understanding how to calculate CNC machining fees is critical to avoiding overspending or misquoting. CNC machining fees aren’t arbitrary—they’re based on tangible factors like material costs, machining time, and equipment type. This guide breaks down the 4 most reliable calculation methods, key cost drivers, real-world examples, and tips to optimize expenses.
1. 4 Proven Methods to Calculate CNC Machining Fees
Different suppliers use different pricing models, depending on part complexity, batch size, and equipment. Below are the most common methods, each with clear formulas, examples, and best-use scenarios:
Method 1: Machining Time-Based Calculation (Most Widely Used)
This method charges based on how long the CNC machine operates, combining equipment depreciation, labor costs, energy consumption, and maintenance into an hourly rate.
Formula: CNC Machining Fee = Machining Time (Hours) × Hourly Rate (RMB/Hour)
Hourly rates vary by machine type—here’s a practical reference:
Machine Type | Hourly Rate (RMB/Hour) | Best For |
Ordinary 3-Axis CNC Machine | 50 ~ 200 | Simple parts (e.g., flat aluminum brackets, basic steel components) |
High-Precision 5-Axis CNC Machine | 200 ~ 500 | Complex parts (e.g., curved aerospace components, multi-sided industrial parts) |
Specialized Equipment (EDM/Laser Cutting) | 300 ~ 800 | Ultra-precision parts (e.g., mold inserts, micro-components) |
Example:
- A stainless steel part requires 3 hours of machining on an ordinary 3-axis CNC machine (hourly rate: 150 RMB).
- Machining Fee = 3 × 150 = 450 RMB
Method 2: Material Cost-Based Calculation (Simple for Small Batches)
This method uses the raw material cost as the base and multiplies it by a profit margin to cover machining, labor, and overhead.
Formula: CNC Machining Fee = Material Cost × Profit Margin (1.5 ~ 3x)
Material cost is calculated by part weight and material unit price—here’s a breakdown of common material prices:
Material Type | Unit Price (RMB/gram) | Typical Part Weight Range | Material Cost Example (100g Part) |
Aluminum Alloy | 0.1 ~ 0.5 | 50 ~ 500g | 5 ~ 50 RMB |
Stainless Steel | 0.5 ~ 2 | 100 ~ 1000g | 50 ~ 200 RMB |
Titanium Alloy | 10 ~ 50 | 50 ~ 300g | 500 ~ 15,000 RMB |
Superalloys (e.g., Inconel) | 20 ~ 80 | 50 ~ 200g | 1,000 ~ 16,000 RMB |
Example:
- A 200g aluminum alloy part (material unit price: 0.3 RMB/gram)
- Material Cost = 200 × 0.3 = 60 RMB
- Profit margin: 2x (standard for small batches)
- Machining Fee = 60 × 2 = 120 RMB
Method 3: Process-by-Process Calculation (Transparent for Complex Parts)
This method breaks the machining workflow into individual processes (e.g., milling, drilling, tapping) and bills each step separately. It’s ideal for parts with multiple operations, as it lets you see exactly where costs come from.
Machining Process | Cost Range (RMB/Piece) | Description |
Milling (Single-Sided) | 20 ~ 80 | Flat surface milling for simple shapes |
Drilling (Per Hole) | 5 ~ 30 | Standard holes (直径 1 ~ 10mm); larger holes cost more |
Tapping (Per Hole) | 10 ~ 40 | Threaded holes (e.g., M3, M5); fine threads cost more |
Turning (Cylindrical Parts) | 30 ~ 150 | Machining round parts (e.g., shafts, bolts) |
5-Axis Machining (Complex Surfaces) | 100 ~ 500 | Curved or multi-sided parts requiring precision |
Example:
- A part requires single-sided milling (50 RMB) + 2 drilling holes (10 RMB each) + 1 tapping hole (20 RMB).
- Total Machining Fee = 50 + (2×10) + 20 = 90 RMB
Method 4: Batch-Based Calculation (Cost-Effective for Large Orders)
The larger the batch, the lower the unit machining fee—this is because fixed costs (e.g., machine setup, programming) are spread across more parts. Suppliers often offer tiered discounts for bulk orders.
Formula: Unit Machining Fee (Batch) = (Single-Piece Fee × Batch Quantity × Discount Rate) ÷ Batch Quantity
Batch Size | Discount Rate | Example (Single-Piece Fee: 100 RMB) | Unit Machining Fee | Total Batch Fee |
1 ~ 10 pieces | 100% (No Discount) | 100 RMB × 10 × 1.0 | 100 RMB | 1,000 RMB |
11 ~ 50 pieces | 80 ~ 90% | 100 RMB × 20 × 0.8 | 80 RMB | 1,600 RMB |
51 ~ 100 pieces | 70 ~ 80% | 100 RMB × 50 × 0.7 | 70 RMB | 3,500 RMB |
100+ pieces | 60 ~ 70% | 100 RMB × 100 × 0.6 | 60 RMB | 6,000 RMB |
Example:
- Ordering 30 pieces of a part with a single-piece fee of 150 RMB.
- Discount rate: 85% (for 11 ~ 50 pieces).
- Unit Machining Fee = (150 × 30 × 0.85) ÷ 30 = 127.5 RMB
- Total Batch Fee = 127.5 × 30 = 3,825 RMB
2. 6 Key Factors That Impact CNC Machining Fees
Even with the right calculation method, fees can vary based on these critical factors. Understanding them helps you optimize costs and negotiate better quotes:
(1) Material Type & Difficulty to Machine
Not all materials are equal—harder or rarer materials take longer to machine and require specialized tools, increasing fees:
- Easy-to-machine materials (aluminum alloy, low-carbon steel): Lower fees (50 ~ 200 RMB/piece for simple parts).
- Hard-to-machine materials (titanium alloy, superalloys): Higher fees (500 ~ 2,000 RMB/piece for simple parts) due to slower cutting speeds and tool wear.
(2) Part Complexity & Precision
Complex geometries and tight tolerances demand more programming time and skilled labor:
- Simple parts (flat surfaces, no curves, tolerances ±0.1mm): Lower fees (20 ~ 150 RMB/piece).
- Complex parts (curved surfaces, thin walls <2mm, tolerances ±0.01mm): Higher fees (200 ~ 1,000 RMB/piece) due to longer machining time and quality checks.
(3) Equipment Type
Advanced machines cost more to operate and maintain, which is reflected in hourly rates:
- Ordinary 3-axis machines: 50 ~ 200 RMB/hour (best for simple parts).
- 5-axis machines: 200 ~ 500 RMB/hour (required for complex parts, but reduces multiple setups).
(4) Labor Costs
Skilled programmers and operators command higher wages, especially for complex parts:
- Basic operation (simple 3-axis parts): 50 ~ 80 RMB/hour.
- Advanced programming (5-axis or precision parts): 100 ~ 150 RMB/hour.
(5) Post-Processing Requirements
Treatments like heat treatment or plating add extra costs—skip unnecessary steps to save:
Post-Processing Step | Cost (RMB/Piece) | Impact on Total Fees |
Heat Treatment | 50 ~ 300 | Adds 10 ~ 50% to base machining fees |
Electroplating | 80 ~ 500 | Adds 20 ~ 80% to base machining fees |
Painting | 30 ~ 200 | Adds 5 ~ 30% to base machining fees |
Deburring/Cleaning | 10 ~ 50 | Adds 2 ~ 10% to base machining fees |
(6) Batch Size
As shown in Method 4, larger batches lower unit fees. Small batches (1 ~ 10 pieces) have higher unit costs because fixed setup costs are spread across fewer parts.
3. Real-World CNC Machining Fee Calculation Cases
To make these methods more tangible, here are two practical cases covering simple and complex parts:
Case 1: Simple Aluminum Alloy Part (Bracket)
- Material: Aluminum alloy (0.3 RMB/gram), part weight = 150g → Material Cost = 150 × 0.3 = 45 RMB.
- Machining: 1 hour on an ordinary 3-axis CNC machine (100 RMB/hour) → Time-Based Fee = 1 × 100 = 100 RMB.
- Post-Processing: Deburring (10 RMB) → No other treatments.
- Total Machining Fee: 100 + 10 = 110 RMB (material cost is separate unless using Method 2).
Case 2: Complex Stainless Steel Part (Aerospace Component)
- Material: Stainless steel (1 RMB/gram), part weight = 300g → Material Cost = 300 × 1 = 300 RMB.
- Machining: 5 hours on a 5-axis CNC machine (300 RMB/hour) → Time-Based Fee = 5 × 300 = 1,500 RMB.
- Post-Processing: Heat treatment (200 RMB) + Electroplating (300 RMB) → Total Post-Processing = 500 RMB.
- Total Machining Fee: 1,500 + 500 = 2,000 RMB (material cost + 2,000 RMB = total part cost: 2,300 RMB).
4. 5 Practical Tips to Reduce CNC Machining Fees
You don’t have to compromise on quality to lower costs—try these strategies:
- Optimize part design: Remove unnecessary features (e.g., oversize holes, extra curves) to reduce machining time by 10 ~ 30%.
- Choose the right material: Use aluminum alloy instead of stainless steel for non-corrosive applications—saving 50 ~ 70% on material and machining fees.
- Merge processes: Complete multiple operations in one clamping (e.g., milling + drilling) to cut setup time by 20 ~ 40%.
- Order in bulk: Even small batch increases (e.g., from 5 to 20 pieces) can unlock 10 ~ 20% discounts.
- Simplify post-processing: Skip plating for internal, non-visible surfaces to save 80 ~ 500 RMB/piece.
Yigu Technology’s Perspective on CNC Machining Fees
At Yigu Technology, we believe transparency and design optimization are the keys to fair CNC machining pricing. Many clients overpay because they use complex designs or overspecify materials—for example, choosing titanium alloy for parts that only need aluminum. Our team works with clients to simplify designs (e.g., replacing multi-step setups with single-clamping machining) and select cost-effective materials, cutting fees by 15 ~ 30%. We also offer flexible batch discounts: even 10+ pieces get 15% off, and 100+ pieces get 40% off. By breaking down quotes into time, material, and post-processing costs, we ensure clients understand every expense—making CNC machining accessible and cost-effective for projects of all sizes.
FAQ
- Which calculation method should I use for a single complex part?
For a single complex part, use the process-by-process method—it breaks down costs by each operation (e.g., milling, drilling), so you can see exactly where expenses come from. This also makes it easier to negotiate fees for specific steps (e.g., reducing tapping costs by simplifying thread size).
- Why does titanium alloy machining cost so much more than aluminum?
Titanium alloy is harder (requires slower cutting speeds) and more expensive (10 ~ 50 RMB/gram vs. 0.1 ~ 0.5 RMB/gram for aluminum). It also wears out tools faster, adding tool replacement costs. For a simple 100g part, titanium machining fees can be 10 ~ 20x higher than aluminum.
- Can I negotiate CNC machining fees with suppliers?
Yes—especially for bulk orders or simple parts. Ask for batch discounts (e.g., 20% off for 50+ pieces) or to adjust profit margins (e.g., from 3x to 2x for large orders). You can also reduce fees by optimizing design or simplifying post-processing before negotiating.