Our HIPS 3D Printing Services
Unlock the full potential of your manufacturing and design projects with HIPS 3D Printing—the perfect blend of cost-effectiveness, high-impact resistance, and customization. At Yigu Technology, we deliver top-tier custom HIPS printing services, from small prototypes to large-scale HIPS printing, ensuring precision and quality at every step. Whether you’re in automotive, aerospace, or consumer goods, our HIPS 3D printing solutions turn your ideas into durable, high-quality reality.
What Is HIPS 3D Printing?
HIPS 3D Printing (short for High Impact Polystyrene 3D Printing) is a versatile additive manufacturing method that uses HIPS Material in 3D Printing to create durable, cost-effective parts. At its core, HIPS (High Impact Polystyrene) is a thermoplastic polymer enhanced with rubber additives, giving it superior toughness compared to standard polystyrene.
This technology falls under the broader umbrella of 3D Printing Technology, leveraging layer-by-layer deposition to build parts with complex geometries. Unlike brittle materials, HIPS balances rigidity and impact resistance, making it ideal for both functional prototypes and end-use parts. Below is a quick breakdown of key terms in HIPS 3D printing:
| Term | Definition |
| High Impact Polystyrene (HIPS) | A thermoplastic with rubber modifiers for improved impact resistance. |
| HIPS 3D Printing | The process of using HIPS filament/resin in additive manufacturing. |
| 3D Printing Technology | Additive methods that build parts layer by layer (e.g., FDM, SLA). |
Our Capabilities: Yigu Technology’s HIPS 3D Printing Services
At Yigu Technology, we pride ourselves on a full suite of HIPS 3D Printing Services tailored to meet diverse industry needs. Our capabilities are designed to deliver quality, flexibility, and precision—no matter the project size or complexity.
| Service Type | Key Features | Application Use Cases |
| Custom HIPS Printing | Tailored designs for unique geometries; material matching to project needs. | Prototypes, custom consumer goods, medical device components. |
| High-quality HIPS Printing | Strict quality checks; consistent layer adhesion; smooth surface finish. | End-use parts, aerospace components, automotive interiors. |
| Large-scale HIPS Printing | Capacity for parts up to 1000x1000x1000mm; efficient batch production. | Furniture parts, industrial enclosures, large toys. |
| Precision HIPS Printing | Tolerances as tight as ±0.1mm; advanced slicing software for accuracy. | Medical tools, electronics housings, precision mechanical parts. |
Every service is backed by our team of engineers, who work closely with clients to ensure projects meet or exceed expectations.
Process: How HIPS 3D Printing Works
The HIPS 3D Printing Process follows a structured sequence of steps, combining pre-processing, printing, and post-processing to create high-quality parts. Below is a step-by-step breakdown:
- Pre-processing: This stage involves designing the 3D model (using CAD software) and preparing it for printing. Key steps include slicing the model into layers (via software like Cura) and setting Printing Parameters (e.g., temperature, layer height, print speed). For HIPS, typical nozzle temperatures range from 220–250°C, with a bed temperature of 90–110°C.
- Layer-by-layer Printing: The 3D printer deposits melted HIPS Filament (for FDM) or cures HIPS Resin (for SLA) one layer at a time. Each layer bonds to the previous one, building the part from the bottom up. This layer-by-layer printing method allows for complex shapes that traditional manufacturing can’t achieve.
- Post-processing: After printing, parts undergo cleaning (e.g., removing support structures) and finishing (e.g., sanding, painting). For HIPS, post-processing often includes dissolving support materials (e.g., using limonene for FDM supports) to achieve a smooth finish.
The table below highlights critical Printing Parameters for HIPS 3D printing:
| Parameter | FDM (Filament) | SLA (Resin) |
| Nozzle/Laser Temperature | 220–250°C | N/A (UV curing) |
| Bed Temperature | 90–110°C | N/A |
| Layer Height | 0.1–0.3mm | 0.025–0.1mm |
| Print Speed | 30–60mm/s | 50–100mm/h |
Materials: HIPS Filament, Resin, and Properties
Choosing the right HIPS Material in 3D Printing is critical to project success. HIPS is available in two main forms—HIPS Filament (for FDM) and HIPS Resin (for SLA)—each with unique properties and use cases.
Key Material Options
| Material Type | Common Sizes | Best For |
| HIPS Filament | 1.75mm, 2.85mm | Functional prototypes, large parts, low-cost end-use items. |
| HIPS Resin | Liquid (500ml/1L bottles) | High-detail parts, smooth surfaces (e.g., medical devices, toys). |
Critical Material Properties of HIPS
HIPS stands out for its balance of performance and cost. Below are its key properties:
- Impact Resistance: High (due to rubber additives), making it ideal for parts that need to withstand drops or pressure.
- Density: 1.03–1.06 g/cm³ (lightweight compared to metals).
- Temperature Resistance: Heat deflection temperature (HDT) of 70–90°C (suitable for indoor/moderate-temperature use).
- Chemical Compatibility: Soluble in limonene (great for dissolving supports) but resistant to water and mild chemicals.
Material Selection Tips
- Choose HIPS Filament for large, durable parts (e.g., automotive bumpers, industrial bins).
- Opt for HIPS Resin for high-detail parts (e.g., medical device components, toy figurines).
Pair HIPS with support materials like PVA (for FDM) or soluble resins (for SLA) to print complex geometries.
Surface Treatment: Enhancing HIPS Part Quality
Surface Treatment is essential to improve the appearance and functionality of HIPS 3D printed parts. Even with precise printing, parts may have layer lines or rough edges—these can be fixed with the right finishing techniques.
Common Surface Treatment Methods
| Method | Purpose | Best For |
| Sanding and Smoothing | Remove layer lines; create a matte finish. | Prototypes, consumer goods. |
| Painting and Coating | Add color; improve UV resistance. | Toys, automotive parts, decorative items. |
| Chemical Treatment | Use solvents (e.g., acetone vapor) to melt surface layers for a glossy finish. | High-end prototypes, electronics housings. |
Achieving Optimal Surface Quality
- Start with fine-grit sandpaper (400–800 grit) for sanding and smoothing, then move to higher grits (1000–2000) for a polished look.
- For painting and coating, use acrylic or spray paints designed for plastics—prime the part first to ensure adhesion.
- Chemical treatment works best for HIPS (since it’s solvent-sensitive) but requires proper ventilation to avoid fumes.
With the right treatment, HIPS parts can match the surface quality of injection-molded components at a fraction of the cost.
Tolerances: Ensuring Dimensional Accuracy in HIPS 3D Printing
Tolerances (the allowable variation in part dimensions) are critical for functional HIPS parts—especially in industries like aerospace and medical devices. At Yigu Technology, we prioritize Dimensional Accuracy to ensure parts fit and perform as intended.
Typical Tolerance Levels for HIPS 3D Printing
Tolerances vary by printing method and part size. Below is a breakdown:
| Printing Method | Standard Tolerance | Tight Tolerance (With Calibration) |
| FDM (Filament) | ±0.2mm (per 100mm) | ±0.1mm (per 100mm) |
| SLA (Resin) | ±0.1mm (per 100mm) | ±0.05mm (per 100mm) |
Ensuring Precision: Precision Control and Inspection
- Precision Control: We use advanced 3D printers with calibrated motors and temperature sensors to maintain consistent layer deposition.
- Measurement and Inspection: After printing, parts are checked using tools like calipers, micrometers, and 3D scanners to verify compliance with Tolerance Standards (e.g., ISO 8062 for plastic parts).
Quality Checks: Every batch undergoes sampling to ensure tolerances are met—no part leaves our facility without passing inspection.
Advantages: Why Choose HIPS 3D Printing?
HIPS 3D printing offers a range of benefits that make it a top choice for businesses and designers. Here are its key advantages:
- Cost-effectiveness: HIPS materials are cheaper than alternatives like ABS or nylon, and its low printing temperatures reduce energy costs. This makes it ideal for small businesses and large-scale production alike.
- Ease of Use: HIPS filament/resin is compatible with most consumer and industrial 3D printers (e.g., FDM printers like Prusa, SLA printers like Formlabs). It also requires minimal calibration compared to high-temperature materials.
- Environmental-friendliness: HIPS is recyclable (when properly processed) and produces less waste than traditional manufacturing. Additionally, its soluble supports (e.g., PVA) reduce post-processing waste.
- High-impact Resistance: Unlike brittle materials like PLA, HIPS can withstand drops and impacts without breaking—making it perfect for functional parts (e.g., tool handles, toy components).
Customization: HIPS can be easily colored, painted, or modified, allowing for endless design possibilities. Whether you need a custom logo or a unique geometry, HIPS 3D printing delivers.
Applications Industry: Where HIPS 3D Printing Shines
HIPS 3D printing is versatile enough to serve a wide range of industries. Its balance of cost, durability, and customization makes it a go-to material for many applications:
| Industry | Key Applications | Why HIPS Is Ideal |
| Automotive Industry | Interior components (e.g., dashboard prototypes), bumpers, air ducts. | High-impact resistance; cost-effective for low-volume production. |
| Aerospace Industry | Non-critical parts (e.g., cable organizers, tool holders). | Lightweight; meets flame-retardant standards (with additives). |
| Consumer Goods | Toys, kitchenware, electronics housings (e.g., phone cases). | Customizable; smooth surface finish with treatment. |
| Medical Devices | Prototypes for surgical tools, orthopedic inserts (non-implantable). | Biocompatible (with FDA-approved grades); easy to sterilize. |
| Toys and Hobbies | Action figures, model kits, cosplay props. | Durable; easy to paint and detail. |
Manufacturing Techniques: How HIPS Is 3D Printed
HIPS can be used with several Manufacturing Techniques in 3D printing, each with unique strengths. The most common methods are:
- Fused Deposition Modeling (FDM): The most popular method for HIPS. It works by melting HIPS Filament and extruding it layer by layer. FDM is ideal for large parts and functional prototypes, thanks to its low cost and high durability.
- Stereolithography (SLA): Uses HIPS Resin cured by UV light to create high-detail parts. SLA produces smoother surfaces than FDM, making it perfect for small, intricate parts (e.g., medical components).
- Selective Laser Sintering (SLS): A less common method for HIPS, but useful for high-strength parts. SLS sinters HIPS powder with a laser, eliminating the need for supports.
- Hybrid Manufacturing: Combines HIPS 3D printing with traditional methods (e.g., CNC machining) to enhance part strength or add features like metal inserts.
Below is a comparison of the main HIPS Printing Techniques:
| Technique | Pros | Cons | Best For |
| FDM | Low cost; large part capacity; easy to use. | Visible layer lines; slower for small parts. | Functional prototypes, large parts. |
| SLA | High detail; smooth surfaces; fast for small parts. | Resin is more expensive; limited part size. | High-detail prototypes, medical parts. |
| SLS | No supports needed; high strength. | Expensive equipment; slower than FDM. | Industrial parts, complex geometries. |
Case Studies: Yigu Technology’s HIPS 3D Printing Success Stories
Our Case Studies showcase how we’ve helped clients solve problems and achieve their goals with HIPS 3D printing. Here are three industry-specific examples:
Case 1: Automotive Prototype for a Global Manufacturer
- Challenge: A leading automotive company needed a durable prototype of a new dashboard component for testing—with a 2-week deadline.
- Solution: We used large-scale HIPS printing (FDM) to create the prototype, with custom HIPS printing to match the dashboard’s complex geometry. Post-processing included sanding and smoothing for a realistic finish.
- Result: The prototype was delivered in 10 days, with dimensional accuracy within ±0.1mm. The client used it to test fit and functionality, saving $50,000 compared to injection molding.
- Customer Testimonial: “Yigu’s HIPS 3D printing helped us accelerate our design timeline without compromising on quality. The prototype was indistinguishable from the final part.” — Automotive Engineering Manager
Case 2: Medical Device Component for a Startup
- Challenge: A medical startup needed a high-detail prototype of a surgical tool handle—with biocompatible materials.
- Solution: We used HIPS resin (SLA) for high detail, with chemical treatment to achieve a smooth, sterile surface. We also conducted measurement and inspection to meet medical tolerance standards.
- Result: The prototype passed biocompatibility tests and was used to secure FDA approval. The startup saved 3 months of development time.
Case 3: Toy Production for a Local Brand
- Challenge: A toy brand wanted to launch a limited-edition action figure line—with custom colors and low production costs.
- Solution: We used custom HIPS printing (FDM) for the figures, with painting and coating to match the brand’s colors. We also offered large-scale HIPS printing to produce 500 units in 2 weeks.
Result: The figures sold out in 3 days, with customers praising their durability. The brand plans to expand the line using our services.
Why Choose Us: Yigu Technology’s HIPS 3D Printing Advantage
When you choose Yigu Technology for HIPS 3D Printing Services, you’re partnering with a team that combines expertise and experience with a focus on quality and customer satisfaction. Here’s why we stand out:
- Expertise and Experience: Our team has 10+ years of experience in 3D printing, with specialized knowledge of HIPS materials and processes. We’ve worked with 500+ clients across industries, from startups to Fortune 500 companies.
- Quality Assurance: We follow strict quality control processes, from material selection to measurement and inspection. Every part is tested to ensure it meets tolerance levels and surface quality standards.
- Customer Support: We offer end-to-end support—from design advice to post-processing. Our engineers are available 24/7 to answer questions and resolve issues, ensuring your project stays on track.
- Innovation and Development: We invest in the latest 3D printing technology (e.g., high-precision FDM/SLA printers) and research new HIPS printing techniques to deliver better results.
- Value-added Services: Beyond printing, we offer surface treatment (sanding, painting), support material removal, and even design optimization to reduce costs and improve part performance.
We don’t just print parts—we help you turn your ideas into successful products.