What Is the Professional CNC Machining Pet Water Dispenser Prototype Process?

1. Pre-CNC Machining: Design and Preparation for Pet Water Dispenser Prototypes

Before initiating Обработка с ЧПУ for the pet water dispenser prototype, a systematic design and preparation stage is critical to meet functional, безопасность, and pet-friendly requirements. Этот этап следует линейной последовательности, с ключевыми деталями, представленными в таблице ниже.

2. CNC Machining Preparation for Pet Water Dispenser Prototypes

Adequate preparation before formal machining ensures efficiency and precision in Обработка с ЧПУ for pet water dispenser prototypes. This section covers tool selection, Настройка параметров, and fixture design.

2.1 Выбор материала и инструмента

The choice of materials and tools directly affects machining quality and efficiency. The table below provides detailed recommendations:

2.2 Parameter Setting and Fixture Design

Scientific parameter setting and stable fixtures prevent machining errors.

3. Core CNC Machining Process for Pet Water Dispenser Prototypes

The formal CNC machining process transforms design models into physical parts, with strict control over each step to ensure functionality and safety.

3.1 Main Component Machining

Different components require targeted machining steps, as detailed below:

3.2 Key Detail Machining

Critical details directly affect the prototype’s functionality and pet safety:

• Sealing Groove Machining: Control groove width (2мм) and depth (1мм) with tolerance ±0.05mm; Ensure groove uniformity (no depth deviation >0.03mm) to fit silicone gaskets (водонепроницаемый, стандарт IPX7).
• Water Level Mark Engraving: Use laser engraving on acrylic water tanks to mark “Максимум” (верхний предел) и “Мин” (нижний предел) lines; Engraving depth 0.2-0.3mm (clear visibility, no water leakage).
• Pump Mounting Hole Machining: Ensure hole coaxiality (≤0,05 мм) with water pipe interface; Add positioning boss (height 2mm) to fix the pump (prevent vibration displacement).
• Edge Chamfering: All components in contact with pets (water tank edges, base corners) must be chamfered (R1mm) or rounded (R2mm) to avoid scratching pets’ mouths or paws.

3.3 Machining Quality Inspection

Conduct in-process checks to ensure quality:

• Проверка размерных: Use digital calipers (outer dimensions, tolerance ±0.1mm for plastic, ±0.05mm for metal) and coordinate measuring machine (ШМ) (sealing grooves, pump holes, допуск ±0,03 мм).
• Surface Quality Check: Use surface roughness meter (Ra3.2 for water contact parts, Ra6.3 for non-contact parts); Проверьте царапины (no visible scratches >0.3mm on acrylic) and burrs (нет острых краев).
• Тест безопасности: Verify material non-toxicity (pass RoHS certification); Check stainless steel connectors for food-grade compliance (no heavy metal leakage).

4. Post-Processing and Assembly of Pet Water Dispenser Prototypes

Post-processing enhances safety and aesthetics, while precise assembly ensures functionality.

4.1 Поверхностная обработка

Different materials require targeted treatment to meet safety and design goals:

4.2 Assembly and Functional Testing

Scientific assembly and strict testing ensure the prototype meets pet safety and functional requirements.

4.2.1 Процесс сборки

Follow this sequence to avoid errors:

1. Проверка перед сборкой: Inspect all parts for defects (Нет царапин, dimensional deviation ≤0.1mm); Prepare auxiliary materials (silicone gaskets, non-toxic glue, food-grade hoses, винты).
2. Установка компонентов:

• Water Tank Assembly: Place silicone gasket in the tank’s sealing groove; Fix tank to base with M3 screws (torque 0.8-1N·m, even force to avoid cracking acrylic).
• Pump & Filter Installation: Mount pump on the support (snap-fit or screws); Connect pump to water pipe connector (use food-grade hose); Install filter element in the filter tank (snap-fit, ensure tight seal).
• Pipeline Connection: Connect water pipe from pump to tank inlet, and from tank outlet to filter tank; Check for pipeline kinks (ensure smooth water flow).
• Electrical Installation: Connect pump to power port (solder joints firm, wrap with non-toxic tape); Install low-water level sensor (align with “Мин” mark).

3. Final Check: Ensure no loose parts; Verify pipeline connections (no leakage); Check sensor alignment (no offset).

4.2.2 Функциональное тестирование

Conduct comprehensive tests to validate performance and safety:

• Safety Tests:
• Waterproof Test: Fill tank to “Максимум” level, run pump for 24 часы (no water leakage, IPX7 compliant);
• Non-Toxicity Test: Soak all water-contact parts in water for 48 часы, test water for heavy metals (вести, mercury ≤0.01mg/L);
• Impact Test: Drop base from 0.5m (foam pad, no structural damage, no sharp edges exposed).
• Функциональные тесты:
• Circulation Test: Run pump (flow 500-800mL/min, no noise >45dB); Check water flow (no dead corners, uniform circulation);
• Filtration Test: Add simulated impurities (10μm particles) to water, run filter for 1 час (impurity removal rate ≥95%);
• Low-Water Level Test: Drain water to “Мин” mark, verify sensor triggers pump shutdown (response time ≤10s).
• Pet Experience Tests:
• Accessibility Test: Simulate pet drinking (use model paw/mouth), verify no difficulty reaching water (tank edge height ≤50mm);
• Тест долговечности: Simulate pet scratching the base (100 times with 5N force, no paint peeling, no structural damage).

5. Application Scenarios of CNC Machined Pet Water Dispenser Prototypes

CNC machined pet water dispenser prototypes serve multiple purposes in product development and market promotion:

6. Key Precautions for CNC Machining Pet Water Dispenser Prototypes

Чтобы обеспечить качество, безопасность, и эффективность, observe these precautions:

• Safety Priority: All materials must be non-toxic (pass RoHS, FDA food-grade certifications); Avoid sharp edges (chamfer all pet-contact parts to R1mm); Stainless steel parts must be corrosion-resistant (prevent rust from contaminating water).
• Точный контроль: Sealing groove tolerance ±0.05mm (ensures waterproofing); Pump hole coaxiality ≤0.05mm (prevents vibration noise); Acrylic parts reserve ±0.1mm shrinkage (avoids post-machining size deviation).
• Оптимизация затрат: CNC machining is ideal for ≤100 units; Для массового производства (>1000 units), switch to injection molding (ABS/acrylic) to reduce cost by 50-60%. Simplify complex curves (НАПРИМЕР., replace irregular tank shapes with regular cylinders) to shorten toolpaths.
• Защита окружающей среды: Use non-toxic, biodegradable coolants for machining; Dispose of plastic/metal waste in accordance with environmental regulations (recycle stainless steel scraps).

Точка зрения Yigu Technology

В Yigu Technology, Мы верим CNC machining is the core to developing safe and user-friendly pet water dispenser prototypes. It enables precise control of critical structures—from pet-safe edge chamfers (R1mm) to waterproof sealing grooves (± 0,05 мм)—and supports rapid iteration, which is vital for balancing functionality (circulation, filtration) and pet safety (non-toxicity, нет острых краев). When producing these prototypes, we focus on two core aspects: material-safety matching (acrylic for transparent tanks, food-grade stainless steel for connectors) и оптимизация процесса (vacuum adsorption for acrylic, low-speed machining for stainless steel). By integrating strict quality control from design to testing, we help clients shorten development cycles by 20-25% and mitigate mass production risks. Заглядывая в будущее, we will apply AI-driven parameter optimization to CNC machining, further improving efficiency while maintaining ±0.03mm precision for safer, more reliable pet water dispenser prototypes.