Our Multi-Axis CNC Machining Services

Unlock the potential of complex, high-precision parts with our Multi-Axis CNC Machining services—the gold standard for crafting intricate geometries across aerospace, медицинский, и автомобильная промышленность. From 3-axis milling to 5-axis turning, we deliver unmatched точность, Снижение времени настройки, and consistent results for metals (титан, нержавеющая сталь), композиты, и пластмассы. Whether you need prototypes or high-volume production, our tailored solutions boost efficiency, сократить расходы, and turn your most ambitious designs into reality.​

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What Is Multi-Axis CNC Machining?

Многоосевая обработка с ЧПУ is an advanced manufacturing технология that uses computer-controlled machines with multiple axes of motion to shape raw materials into complex parts. Unlike traditional 2-axis machining (limited to length/width), it adds rotational axes to manipulate the part or cutting tool—enabling seamless fabrication of 3D geometries that would be impossible with fewer axes.​

А Обзор процесса is intuitive: A CNC (Компьютерное числовое управление) system interprets design files to guide the machine’s axes, which move the cutting tool (НАПРИМЕР., мельница, сверлить) or the part itself. The number of axes defines the machine’s capability:​

• 3-Ось CNC: Двигается по х (слева/справа), У (forward/backward), и Z. (вверх/вниз) linear axes—ideal for simple 3D parts like brackets.​

• 4-Ось CNC: Adds a rotational A-axis (spins the part around the X-axis)—perfect for parts needing features on cylindrical surfaces (НАПРИМЕР., передачи).​

• 5-Ось CNC: Adds two rotational axes (А + B or A + В)—lets the tool approach the part from any angle, making it possible to machine complex shapes like aerospace turbine blades.​

To explain “Как это работает” simply: Imagine a sculptor who can move their chisel in 5 different directions (not just up/down/left/right, but also twisting the sculpture). The CNC system acts as the sculptor’s “brain,” following a digital design to carve the part with extreme accuracy. This flexibility is the core of Многоосевая обработка с ЧПУ—turning complex blueprints into tangible, точные части.

Our Multi-Axis CNC Machining Capabilities

We offer comprehensive machining capabilities across 3-axis, 4-ось, and 5-axis systems to meet diverse project needs. Below is a detailed breakdown of our key capacities, включая maximum part size, толщина материала, точные уровни, Пользовательская обработка, и tolerance achievements:​

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Whether you need a simple 3-axis bracket or a 5-axis turbine blade, our capabilities scale to match your design’s complexity.

The Multi-Axis CNC Machining Process

Наш Пошаговый процесс is designed to ensure precision, эффективность, and consistency—from design to finished part. Each phase is optimized to minimize errors and meet your specifications:​

1. Design and CAD Modeling: We start by reviewing your existing CAD (Компьютерный дизайн) model or collaborating to create one. Our engineers refine the design for manufacturability—e.g., adjusting undercuts to be accessible by 5-axis tools or simplifying features to reduce machining time. For prototype projects, we offer 3D modeling support to turn sketches into actionable CAD files.​

2. CAM программирование: The CAD model is imported into CAM (Компьютерное производство) программное обеспечение, which generates the пути инструментов (the cutting tool’s movement). For multi-axis parts, we program rotational axes (A/B/C) to ensure the tool approaches the part from optimal angles—avoiding collisions and ensuring smooth cuts.​

3. Setup and Calibration: The raw material is secured in a fixture (custom-made for complex parts) on the machine bed. We calibrate the machine’s axes using laser measuring tools to ensure alignment (critical for multi-axis precision). Режущие инструменты (НАПРИМЕР., Конец мельницы, тренировки) are loaded, и coolant systems are activated to prevent tool overheating and improve surface finish.​

4. Обработка выполнения: The CNC system takes control, executing the programmed tool paths. For 5-axis parts, the machine synchronizes linear (X/y/z) and rotational (A/B/C) axes to machine complex features in one setup (no need to reposition the part). Our operators monitor the process in real time to address any issues (НАПРИМЕР., износ инструмента).​

Post-Machining Inspection: После обработки, each part undergoes rigorous inspection. Мы используем CMMS (Координировать измерительные машины) to verify dimensions against the CAD model, check surface finish with profilometers, and ensure tolerances are met. Parts requiring finishing move to выслушивание или полировка шаги.

Materials We Work With

Многоосевая обработка с ЧПУ excels with a wide range of materials—from hard metals to lightweight composites. Below is a breakdown of our supported materials, их ключевые свойства, и идеальное использование:​

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We test all materials before machining to optimize tool selection and speeds—ensuring consistent quality across every part.

Поверхностная обработка & Варианты отделки

После обработки, Мы предлагаем ряд Поверхностная обработка и finishing options to enhance part durability, появление, и функциональность. Our most popular services include:​

• Шлифование: Создает гладкий, flat surface (ideal for parts requiring tight fitment, НАПРИМЕР., Компоненты двигателя).​

• Полировка: Delivers a glossy finish for visible parts (НАПРИМЕР., stainless steel medical devices or brass decorative pieces).​

• Рисование: Applies a corrosion-resistant coating (available in matte/gloss finishes) for outdoor/industrial parts.​

• Покрытие: Options include powder coating (толстый, царапина) and PVD (Физическое осаждение пара) coating for high-wear parts (НАПРИМЕР., инструмент).​

• Анодирование: Adds a protective oxide layer to aluminum (улучшает коррозионную стойкость; available in custom colors for automotive/aerospace parts).​

• Термическая обработка: Strengthens metals (НАПРИМЕР., Титановые имплантаты, сталелитейный инструмент) by heating/cooling—improving hardness and durability.​

• Выслушивание: Removes sharp edges (критическое для безопасности, НАПРИМЕР., electronics casings or medical tools).​

The table below compares our finishing options by key factors:​

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Допуски & Гарантия качества

Допуски и accuracy standards are the foundation of our service—we understand that even 微小 (tiny) deviations can ruin complex parts (НАПРИМЕР., Аэрокосмические турбинные лопасти). Наш точные уровни и Терансировка диапазонов are tailored to your material and application, backed by rigorous Методы измерения и quality control processes:​

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Наш quality control processes включать:​

• Предварительное приспособление: Inspecting raw materials for defects (НАПРИМЕР., cracks in titanium, fraying in composites) and verifying dimensions.​

• В процессе: Real-time monitoring of tool paths and axis alignment via CNC software; periodic checks with calipers/micrometers.​

• Пост-махинация: 100% inspection with CMMs (for multi-axis parts) and surface finish testing; критические части (НАПРИМЕР., Медицинские имплантаты) undergo additional testing (НАПРИМЕР., стрессовые тесты, Проверка биосовместимости).​

Документация: We provide a detailed quality report with every order, including measurement data, Результаты проверки, and compliance certificates (НАПРИМЕР., Iso 9001, FDA для медицинских деталей).

Key Advantages of Multi-Axis CNC Machining

Compared to traditional 2-axis or 3-axis machining, Многоосевая обработка с ЧПУ offers transformative benefits for complex parts:​

1. Высокая точность: 5-axis machines achieve tolerances as tight as ±0.005mm—critical for aerospace/medical parts where fitment and performance are non-negotiable.​

2. Сложная геометрия: Rotational axes enable machining of undercuts, Изогнутые поверхности, and 3D features (НАПРИМЕР., турбинные лезвия, ортопедические имплантаты) that would require multiple setups (or be impossible) with fewer axes.​

3. Снижение времени настройки: Multi-axis machines finish parts in one setup (no need to reposition the part for different features). This cuts setup time by 50–70% compared to 3-axis machining.​

4. Increased Efficiency: Fewer setups mean less operator time and faster production. Для приказов больших объемов (НАПРИМЕР., Автомобильные детали), this translates to 30–40% shorter lead times.​

5. Универсальность: One machine handles metals, композиты, and plastics—so you can use a single service for diverse projects (НАПРИМЕР., a medical device with aluminum frames and plastic casings).​

6. Экономическая эффективность: Reduced setup time and fewer errors lower labor costs; one-setup machining reduces material waste (no need to cut extra material for repositioning).​

Consistency and Repeatability: CNC programming ensures every part is identical—critical for mass production (НАПРИМЕР., 10,000 identical brass connectors) или запасные детали (НАПРИМЕР., аэрокосмические компоненты).

Промышленные приложения

Многоосевая обработка с ЧПУ is used across industries that demand complex, Высокие детали. Вот его наиболее распространенные приложения:​

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Например, in the medical industry, our 5-axis machining creates titanium hip implants with complex, patient-specific geometries—ensuring a perfect fit. В аэрокосмической промышленности, 5-axis turbine blades are machined to tight tolerances to maximize fuel efficiency.

Усовершенствованные методы производства

To deliver exceptional results, Мы используем передовые методы обработки and optimized processes for multi-axis systems:​

• Фрезерование: Uses rotating cutting tools to remove material (ideal for 3D parts). For 5-axis milling, we use “simultaneous 5-axis” (all axes move at once) to machine curved surfaces (НАПРИМЕР., турбинные лезвия).​

• Поворот: Rotates the part while a cutting tool shapes it (used for cylindrical parts like shafts). 4-axis turning adds a rotational axis to machine features like slots or holes on the part’s side.​

• Drilling/Boring: Создает точные отверстия (до диаметра 0,5 мм) for electronics or medical parts. 5-axis drilling ensures holes are aligned at complex angles (НАПРИМЕР., aerospace frame components).​

• Оптимизация пути инструмента: CAM software generates efficient tool paths to reduce cutting time—e.g., “high-speed machining” for aluminum (faster speeds, smaller cuts) or “ trochoidal milling” for titanium (reduces tool wear).​

• Режущие инструменты: We use carbide tools for hard metals (titanium/steel) and high-speed steel tools for plastics/composites. For 5-axis machining, we use “indexable tools” (replaceable cutting edges) to reduce downtime.​

Системы охлаждающей жидкости: High-pressure coolant (до 100 бар) is used for metals—reducing heat, improving surface finish, and extending tool life. Для пластмасс, we use mist coolant to prevent melting.

Тематические исследования: Истории успеха

Наш Multi-Axis CNC Machining services have helped clients across high-precision industries overcome design challenges and achieve production goals. Ниже два успешные проекты showcasing our expertise in 5-axis machining and custom solutions:​

Тематическое исследование 1: Aerospace Turbine Blade Manufacturer​

• Испытание: Клиент нужен 1,000 titanium turbine blades for jet engines—each with complex curved surfaces, подписаны, and a tolerance requirement of ±0.005mm. Their previous supplier used 3-axis machining, which required 5 separate setups (causing misalignment issues) and a 6-week lead time. The blades also failed fatigue tests due to inconsistent surface finish from multiple setups.​

• Решение: We opted for 5-Осина с ЧПУ (simultaneous A+B axes) to machine each blade in one setup—eliminating alignment errors. We used carbide cutting tools (оптимизирован для титана) and trochoidal milling (а machining technique that reduces tool wear) to maintain precision. High-pressure coolant (100 бар) was used to improve surface finish and prevent tool overheating. Our CAM team also optimized пути инструментов to reduce cutting time by 30%.​

• Результаты:​

• 100% of blades met the ±0.005mm tolerance—alignment errors dropped from 0.02mm (previous supplier) to 0.003mm.​

• Fatigue test pass rate increased from 75% к 99% (thanks to consistent surface finish).​

• Lead time shortened from 6 недели до 3 weeks—helping the client meet their jet engine production schedule.​

• Клиентский отзыв: “The 5-axis machined blades are far more consistent than what we got before. The one-setup process eliminated our biggest pain points—misalignment and slow delivery. We’ve now made them our sole supplier for turbine blades.” — Raj S., Aerospace Engineering Director.​

• Before and After: 3-axis blades had visible tool marks and inconsistent curves; 5-axis blades featured smooth, uniform surfaces that met aerospace fatigue standards.​

Тематическое исследование 2: Medical Device Company (Custom Hip Implants)​

• Испытание: Клиент нужен 500 patient-specific titanium hip implants—each tailored to a patient’s CT scan (unique 3D geometry). The implants required a porous surface (для кости интеграции) and a polished articulating surface (for smooth movement), with a tolerance of ±0.006mm. The client also needed FDA-compliant documentation for each implant.​

• Решение: Мы использовали 5-Осина с ЧПУ to carve each implant’s base geometry from titanium blanks. For the porous surface (critical for bone growth), we added a secondary 5-axis milling step with micro-end mills (0.5мм диаметр). The articulating surface was finished with полировка (to a Ra 0.8μm surface roughness). Наш quality control processes Включен 100% CMM Inspection (comparing each implant to the patient’s CT-derived CAD model) and biocompatibility testing (за стандарты FDA). We also provided individual documentation for each implant (including machining parameters and inspection data).​

• Результаты:​

• All implants met the ±0.006mm tolerance and FDA requirements—no rejections.​

• Surgeons reported a 40% reduction in implant alignment time (due to precise patient-specific geometry).​

• The client’s patient satisfaction score increased by 25% (thanks to better implant fit and faster recovery times).​

Challenge Overcome: Traditional 3-axis machining couldn’t replicate the implant’s complex porous geometry; 5-axis machining allowed us to access all angles of the custom design.

Why Choose Our Multi-Axis CNC Machining Services?

With numerous multi-axis machining providers, here’s what sets us apart as a trusted partner for aerospace, медицинский, и автомобильная промышленность:​

• Expertise in Multi-Axis Machining: Наша команда имеет 20+ years of specialized experience in 3-axis, 4-ось, and 5-axis machining. Our engineers are certified in advanced CAM software (Мастеркам, SolidWorks CAM) and have deep knowledge of axes of motion synchronization—critical for complex 5-axis parts. We regularly train our team on new методы обработки (НАПРИМЕР., trochoidal milling, high-speed machining) to stay ahead of industry standards.​

• Experience in Various Industries: Мы служили 700+ Клиенты по всей аэрокосмической промышленности (турбинные лезвия, структурные части), медицинский (имплантаты, Хирургические инструменты), Автомобиль (компоненты передачи), и защита (armor parts). This cross-industry experience means we understand sector-specific requirements: FAA compliance for aerospace, FDA regulations for medical devices, and ISO/TS 16949 for automotive.​

• High-Quality Equipment: We invest in state-of-the-art machinery—including 12 5-Машины оси с ЧПУ (5 with simultaneous axes for complex parts), 8 4-Осины, и 15 3-Осины. All machines are equipped with laser calibration tools (calibrated monthly) to maintain precision. We also use automated tool changers (до 40 tools per machine) to reduce setup time for high-volume orders.​

• Отличное обслуживание клиентов: Наша команда доступна 24/7 to support your project—from design consultation to post-delivery. We offer free CAD/CAM reviews (helping you optimize designs for multi-axis machining, НАПРИМЕР., adjusting undercuts to be 5-axis accessible) and free sample parts (so you can verify quality before placing large orders). For medical/aerospace clients, we assign a dedicated project manager to ensure compliance and on-time delivery.​

• Быстрое время переключения: Our optimized processes and equipment deliver industry-leading lead times:​

• Прототипы (1–10 единиц): 1–3 дней (3-axis/4-axis); 3–5 дней (5-ось)​

• Low-volume orders (10–100 единиц): 5–7 дней (3-axis/4-axis); 7–10 дней (5-ось)​

• High-volume orders (100+ единицы): 10–14 дней (3-axis/4-axis); 14–21 дня (5-ось)​

Для срочных проектов (НАПРИМЕР., aerospace emergency replacements), we offer rush services—delivering 5-axis parts in as little as 7 дни (Для небольших партий) without compromising precision.​

• Рентабельные решения: We help you save costs through:​

• One-setup machining: Reduces labor costs by 40–50% compared to multi-setup 3-axis machining.​

• Оптимизация пути инструмента: CAM software reduces cutting time by 20–30%, lowering electricity and tool wear costs.​

• Volume discounts: 10% off orders over 500 единицы, 15% off orders over 1,000 единицы (ideal for automotive/aerospace high-volume parts).​

• Innovative Techniques: We adopt cutting-edge solutions to solve complex problems:​

• AI-powered CAM programming: Automatically optimizes tool paths for complex geometries (reducing programming time by 50%).​

• Porous surface machining: Specialized 5-axis techniques for medical implants (meets FDA requirements for bone integration).​

Hybrid machining: Объединение 5-осевого фрезерования с аддитивным производством (for parts with both complex geometries and lightweight structures).

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