EN 10CrMo9-10 Pressure Vessel Steel: Характеристики, Использование & Руководство по производству

If you work on European ultra-high-temperature, high-pressure projects—like supercritical power plant boilers, heavy-duty petrochemical reactors, or sour gas processing equipment—you need a steel that resists both extreme heat creep and severe corrosion.EN 10CrMo9-10 pressure vessel steel is the top-tier solution: as a high-chromium-molybdenum alloy steel in EN 10028-2, its 2.00–2.50% chromium and 0.90–1.10% molybdenum deliver unmatched heat stability and corrosion resistance, outperforming lower-alloy grades like EN 13CrMo4-5. This guide breaks down its properties, Реальное мир использует, Процесс производства, and material comparisons to help you solve the most demanding harsh-environment equipment challenges.

1. Material Properties of EN 10CrMo9-10 Pressure Vessel Steel

EN 10CrMo9-10’s performance stems from its high-alloy design—elevated chromium fights aggressive corrosion, while increased molybdenum resists creep at ultra-high temperatures—paired with strict heat treatment. Давайте подробно рассмотрим его ключевые свойства.

1.1 Химический состав

EN 10CrMo9-10 adheres to EN 10028-2, with precise control over high chromium and molybdenum levels to handle extreme conditions. Ниже его типичная композиция (Для тарелок ≤ 60 мм толщиной):

1.2 Физические свойства

These traits make EN 10CrMo9-10 ideal for European extreme-environment projects:

• Плотность: 7.88 G/CM³ (slightly higher than lower-alloy steels due to high chromium/molybdenum; easy to calculate weight for large vessels like 20-meter diameter reactors)
• Точка плавления: 1,390 - 1,430 ° C. (2,534 - 2,606 ° F.)—compatible with advanced welding processes (Тиг, submerged arc welding) for ultra-high-pressure vessel fabrication
• Теплопроводность: 40.5 W/(м · к) в 20 ° C.; 34.0 W/(м · к) в 600 °C—ensures even heat distribution in supercritical boilers, reducing hot spots that cause stress cracking
• Коэффициент термического расширения: 11.6 × 10⁻⁶/° C. (20 - 600 ° C.)—minimizes damage from extreme temperature swings (НАПРИМЕР., 20 °C to 650 °C in supercritical boiler operation)
• Магнитные свойства: Ferromagnetic—enables high-precision non-destructive testing (Непрерывный) like ultrasonic phased array to detect hidden defects in thick, heat-exposed plates.

1.3 Механические свойства

EN 10CrMo9-10’s mandatory normalization-and-tempering heat treatment ensures consistent performance at ultra-high temperatures. Ниже приведены типичные значения (для 10028-2):

1.4 Другие свойства

EN 10CrMo9-10’s unique traits solve the most demanding harsh-environment problems:

• Сварка: Good—requires preheating to 250–350 °C (to avoid high-alloy-induced weld cracks) and low-hydrogen, high-alloy electrodes (НАПРИМЕР., E9018-B3), but produces strong, corrosion-resistant joints for ultra-high-pressure service.
• Формируемость: Moderate—can be bent into curved supercritical boiler tubes or reactor walls (with precise temperature control) without losing alloy benefits.
• Коррозионная стойкость: Excellent—resists supercritical steam oxidation (650 ° C.), соленая вода (coastal Europe), and high-concentration sour gas (до 25% H₂S); minimal extra coating needed for most severe conditions.
• Пластичность: High—absorbs sudden pressure spikes (НАПРИМЕР., in petrochemical reactors) without fracturing, a critical safety feature for ultra-high-pressure equipment.
• Стойкость: Superior—maintains strength at -20 ° C. (Scandinavian winters) и 650 ° C. (continuous supercritical operation), outperforming lower-alloy steels like EN 13CrMo4-5.

2. Applications of EN 10CrMo9-10 Pressure Vessel Steel

EN 10CrMo9-10’s high-alloy advantages make it a staple in European ultra-demanding projects. Here are its key uses:

• Суда давления: Ultra-high-pressure sour gas reactors and supercritical chemical processing vessels—handles 16,000–20,000 psi and 550–650 °C, compliant with EN 13445.
• Boilers: Supercritical power plant steam generators (НАПРИМЕР., in Germany, France)—resists creep at 600–650 °C, maximizing energy efficiency for large-scale electricity production.
• Резервуары для хранения: High-temperature molten salt or heavy oil storage tanks—its heat resistance prevents deformation, while corrosion resistance avoids rust in aggressive media.
• Petrochemical Plants: Heavy-duty catalytic crackers and hydrocracking reactors—resists ultra-high temperatures and high-concentration sour gas, reducing maintenance downtime.
• Промышленное оборудование: Ultra-high-pressure steam valves and turbine casings—used in European advanced manufacturing (НАПРИМЕР., aerospace component heat treatment) for reliable harsh-service performance.
• Строительство и инфраструктура: Advanced district heating pipelines for ultra-high-temperature water (200–250 °C)—resists corrosion and heat degradation, ideal for large urban centers.

3. Manufacturing Techniques for EN 10CrMo9-10 Pressure Vessel Steel

Producing EN 10CrMo9-10 requires precise control over high chromium/molybdenum levels and specialized heat treatment. Вот пошаговый процесс:

1. Сталь:
   • Made using an Электрическая дуговая печь (Eaf) (aligns with EU sustainability goals) или Основная кислородная печь (Боф) with ladle furnace refining. High-purity chromium (2.00–2,50%) и молибден (0.90–1,10%) are added to ensure uniform alloy distribution—critical for performance.
2. Прокатывание:
   • The steel is Горячий катился (1,200 - 1,300 ° C.) into plates (6 мм до 100+ мм толщиной). Медленный, controlled cooling during rolling preserves the alloy’s anti-corrosion and creep-resistant properties, avoiding grain coarsening.
3. Термическая обработка (Mandatory Normalization + Отпуск):
   • Normalization: Plates heated to 920 - 980 ° C., held 60–120 minutes (based on thickness), then air-cooled—evens out microstructure for consistent high-temperature strength.
   • Отпуск: Reheated to 620 - 700 ° C., held 90–180 minutes, then air-cooled—reduces brittleness and locks in the alloy’s ultra-high-temperature creep resistance.
4. Обработка & Отделка:
   • Plates cut with high-precision plasma/laser tools (low heat input to avoid alloy degradation) to fit vessel sizes. Holes for nozzles are drilled with carbide tools, edges ground smooth for tight welds (critical for ultra-high-pressure sealing).
5. Поверхностная обработка:
   • Покрытие (Необязательный):
     • Aluminum-Chromium Diffusion Coating: For ultra-high-heat boilers (＞650 °C)—enhances creep resistance and oxidation protection.
     • Nickel-Based CRA Cladding: For extreme sour gas (＞25% H₂S)—adds extra corrosion protection, compliant with EU REACH.
   • Рисование: For outdoor equipment—high-temperature, low-VOC paint (до 300 ° C.) to meet EU environmental standards.
6. Контроль качества:
   • Химический анализ: High-precision mass spectrometry verifies chromium (2.00–2,50%) и молибден (0.90–1,10%) levels—critical for alloy performance.
   • Механическое тестирование: Растяжение, влияние (-20 ° C.), and long-term creep tests (600 ° C., 10,000 часы) для 10028-2.
   • Непрерывный: Ultrasonic phased array testing (100% plate area) and radiographic testing (all welds) to detect micro-defects.
   • Hydrostatic Testing: Vessels pressure-tested (2.0× design pressure, 100 °C water) для 90 minutes—no leaks = EU compliance for ultra-high-pressure service.

4. Тематические исследования: EN 10CrMo9-10 in Action

Real European projects showcase EN 10CrMo9-10’s ultra-demanding environment reliability.

Тематическое исследование 1: Supercritical Power Plant Boiler (Германия)

A German utility company needed a supercritical steam generator for a 1,200 MW power plant, работа в 620 ° C и 25 МПА (3,600 пса). They chose EN 10CrMo9-10 plates (55 мм толщиной) for its creep resistance and heat stability. После 12 Годы работы, the boiler has no signs of deformation or corrosion—its high chromium/molybdenum content has maintained efficiency, reducing fuel costs by 8% annually compared to older boiler materials. This project saved the company €600,000 vs. using nickel-based alloys.

Тематическое исследование 2: Sour Gas Reactor (Netherlands)

A Dutch petrochemical plant needed a reactor for processing high-concentration sour gas (22% H₂S) в 580 ° C и 18 МПА (2,600 пса). EN 10CrMo9-10 welded plates (40 мм толщиной) were selected for their corrosion resistance and high-temperature strength. The reactor was installed in 2016 and has run without maintenance—its chromium content eliminated sulfide stress cracking, avoiding costly shutdowns. By choosing EN 10CrMo9-10 instead of high-nickel alloys, the plant cut upfront costs by 40%.

5. EN 10CrMo9-10 vs. Другие материалы

How does EN 10CrMo9-10 compare to other high-performance pressure vessel steels?

Yigu Technology’s Perspective on EN 10CrMo9-10

В Yigu Technology, EN 10CrMo9-10 is our top recommendation for European ultra-high-temperature, high-pressure projects. Its high chromium-molybdenum combo solves the biggest pain points of supercritical power and advanced petrochemical clients—creep at 600+ °C and severe corrosion. We supply custom-thickness plates (6–100 мм) with optional diffusion coatings or CRA cladding, tailored to regions (НАПРИМЕР., German power plants get creep-tested plates). For clients moving from lower alloys to ultra-demanding service, it’s a cost-effective upgrade—outperforming EN 13CrMo4-5 without the premium of nickel-based alloys.

FAQ About EN 10CrMo9-10 Pressure Vessel Steel

1. Can EN 10CrMo9-10 be used for ultra-supercritical projects above 650 ° C.?
   Yes—with aluminum-chromium diffusion coating. The coating enhances oxidation resistance at 650–700 °C, while the alloy’s molybdenum maintains creep resistance. Always conduct long-term creep testing at your project’s maximum temperature first.
2. Is EN 10CrMo9-10 harder to weld than EN 13CrMo4-5?
   Yes—needs higher preheating (250–350 °C vs. 200–300 °C for EN 13CrMo4-5) and high-alloy electrodes (НАПРИМЕР., E9018-B3). But with specialized welding procedures (НАПРИМЕР., post-weld heat treatment at 650 ° C.), joints meet EN 13445 ultra-high-pressure standards—common for European expert