Our CNC Thread Machining Services

Elevate your component’s reliability with our Обработка резьбы с ЧПУ services—where advanced Технология ЧПУ transforms raw materials into high-precision threads (внутренний, external, metric, imperial, и еще). We combine expertise in Thread Cutting и Пересекание to deliver threads with tight tolerances, durable finishes, и последовательное качество, tailored to automotive, аэрокосмическая, и промышленные сектора. Partner with us for cost-effective, on-time thread solutions that ensure seamless assembly and long-lasting performance.​

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What Is CNC Thread Machining?

Обработка резьбы с ЧПУ is a computer-controlled manufacturing process that creates threaded features—helical ridges (нить) on a workpiece’s surface or interior, designed to fasten, connect, or transmit motion between components. Unlike manual thread cutting (which depends on operator skill and risks inconsistency), Обработка резьбы с ЧПУ uses pre-programmed Технология ЧПУ to automate every step, ensuring repeatable precision.​

The process primarily relies on two core methods: Thread Cutting (removing material to shape threads, НАПРИМЕР., with taps or dies) и Пересекание (using rotating milling cutters to carve threads, ideal for complex or large workpieces). Обработка резьбы с ЧПУ integrates CAD/CAM software to define thread parameters—pitch, диаметр, глубина, and profile—making it suitable for both standard threads (НАПРИМЕР., metric M5, imperial 1/4-20) and custom designs. Whether for tiny electronic fasteners or large industrial bolts, CNC ensures threads that fit and function perfectly.

Наши возможности: Что мы можем доставить

Наш CNC Thread Services cover a full range of thread types and project scales, from prototypes to high-volume production. Below is a detailed breakdown of our Мощность обработки, Precision Thread Machining навыки, and supported Thread Types:​

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No matter your thread needs—whether a single custom ACME thread for a machine lead screw or 500,000 metric tapped holes for automotive parts—our Возможности are scaled to meet your timeline and quality goals.

Процесс: The CNC Thread Manufacturing Steps

А CNC Thread Machining Process follows a structured sequence to ensure consistent quality and functionality. Ниже представлен пошаговый обзор нашей Thread Manufacturing Steps, включая Thread Cutting Process, Thread Milling Process, и Thread Forming Process:​

1. Дизайн & Программирование: We start with your 2D/3D CAD model (НАПРИМЕР., ШАГ, Iges) and use CAM software to create a CNC program. This program defines key thread parameters: type (internal/external), размер, подача, глубина, и метод обработки (cutting/milling/forming).​

2. Материал подготовка: The chosen material (НАПРИМЕР., сталь, алюминий) is cut into blanks and secured in a CNC machine’s fixture. Для твердых материалов (НАПРИМЕР., инструментальная сталь), we may pre-heat-treat to improve machinability.​

3. Грубая обработка (При необходимости): For large threads or thick workpieces, we first remove excess material to create a near-final diameter (reducing stress on thread tools during finishing).​

4. Thread Machining: We select the method based on thread type and material:​

• Thread Cutting: Uses taps (for internal threads) or dies (for external threads) удалить материал. Идеально подходит для небольших, standard threads (НАПРИМЕР., M3–M10) и масштабная продукция.

• Пересекание: Uses multi-flute milling cutters to carve threads. Perfect for large threads (НАПРИМЕР., M50+), complex profiles (НАПРИМЕР., ACME), or hard-to-reach areas (НАПРИМЕР., deep internal threads).​

• Thread Forming: For ductile materials (НАПРИМЕР., алюминий, латунь), we use rolling dies to reshape material (no cutting) for stronger, more durable threads.​

Качественная проверка: После обработки, we inspect threads using tools like thread gauges (GO/NO-GO), Оптические компараторы, or CMMs to verify pitch, диаметр, and tolerance compliance.

Материалы: Suitable for CNC Thread Machining

Обработка резьбы с ЧПУ works with any material that is machinable (for cutting/milling) or ductile (для формирования). Ниже приведены Common Thread Materials мы обрабатываем, along with their Свойства материала и идеальное использование:​

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Наш Выбор материала process involves collaborating with you to match material properties to your thread’s use case—e.g., corrosion resistance for marine threads, lightweight for aerospace, or ductility for formed threads.

Поверхностная обработка: Enhancing Thread Performance

Thread Surface Treatment is critical for improving wear resistance, защита от коррозии, and thread life—especially for threads exposed to harsh environments or frequent assembly/disassembly. Below are our Поверхностная отделка параметры, наряду с их преимуществами:​

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Мы адаптируем Постмеханическая обработка to your thread’s needs—whether you need to prevent rust on outdoor threads or reduce friction on high-cycle threads.

Допуски: Precision for Reliable Thread Function

Thread Tolerances directly impact fit and performance: too loose, and threads may vibrate loose; Слишком плотно, and they may seize or break. Мы придерживаемся строгих Контроль толерантности Чтобы соответствовать глобальным стандартам. Below are our Точные допуски for key thread features:​

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Наш Обработка допусков are calibrated to your application—from Class 2/6H/6g (everyday fasteners) to Class 3/4H/4g (critical aerospace or medical threads).

Преимущества: Why Choose CNC Thread Machining?

Обработка резьбы с ЧПУ offers clear benefits over manual or traditional thread-making methods. Ниже приведены ключ Advantages of CNC Thread Machining:​

• Превосходная точность: С Точные преимущества like Class 3 tolerance and ±0.002 mm pitch error, CNC ensures threads that fit perfectly every time. Manual tapping often struggles to meet even Class 2 стандарты.

• Стоимость преимущества: Для масштабного производства, CNC automates labor-intensive steps (НАПРИМЕР., постукивание, фрезерование), reducing labor costs by 35–50% vs. manual methods. It also minimizes tool wear (CNC tools last 2–3x longer), cutting replacement costs.​

• Flexibility for Custom Threads: CNC easily handles non-standard threads (НАПРИМЕР., custom pitches, ACME profiles) or hard-to-reach threads (НАПРИМЕР., deep internal holes) без переоборудования. Manual methods require new tools for each custom design.​

• Quality Advantages: CNC uses real-time monitoring to detect issues (НАПРИМЕР., износ инструмента, material defects) early, обеспечение 99.8% defect-free production. Manual threading relies on operator judgment, leading to 5–10% error rates.​

Faster Lead Times: CNC machines run 24/7, cutting lead times by 40–60% for high-volume orders. Партия 10,000 tapped holes takes 1–2 days with CNC, против. 3–5 days with manual tapping.

Индустрия приложений: Where CNC Threads Add Value

Наш CNC Thread Services support diverse Отраслевые сектора, решение уникальных задач в каждой области. Ниже представлены ключ Промышленные приложения and how we deliver value:​

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Методы производства: Расширенные методы, которые мы используем

To deliver top-tier threads, Мы используем современное Thread Manufacturing Techniques и Machining Techniques. Below are our core methods:​

• CNC Tapping: The most common method for internal threads. A rotating tap (cutting tool) is fed into the workpiece to remove material and form threads. Идеально подходит для небольших, standard threads (НАПРИМЕР., M3–M10) и масштабная продукция.

• CNC Thread Milling: Uses multi-flute milling cutters to carve threads in 3D space. Perfect for large threads (НАПРИМЕР., M50+), complex profiles (НАПРИМЕР., ACME, buttress), or workpieces with thin walls (reduces material deformation).​

• CNC Thread Forming (Прокатывание): For ductile materials (алюминий, латунь), we use rolling dies to reshape material (no cutting) into threads. Formed threads are 30–50% stronger than cut threads (no material removal) and ideal for high-load applications.​

• 5-Axis Thread Milling: For angled or off-center threads (НАПРИМЕР., on curved aerospace components). The 5-axis system adjusts the workpiece’s angle in real time, ensuring threads are aligned perfectly with the component’s geometry.​

Micro-Thread Machining: For tiny threads (M1–M2) in electronics or medical devices. Uses ultra-small tools (0.1–1 mm diameter) and high-speed CNC machines to achieve sub-micron precision.

Тематические исследования: Истории успеха от наших клиентов

Тематическое исследование 1: Automotive Engine Block Tapped Holes​

Испытание: Нужен ведущий автомобильный производитель 1 million metric tapped holes (M8 × 1.25, ISO 6H) in aluminum engine blocks. The holes required consistent depth (15 мм), Нет заусенцев, and a 5-day lead time—manual tapping couldn’t meet the volume or precision.​

Решение: We used CNC multi-spindle tapping machines (8 spindles/unit) to tap 8 holes simultaneously. We chose aluminum alloy (6061) for the blocks and added zinc plating to the taps for longer tool life. Our real-time monitoring system checked hole depth and tolerance after each cycle.​

Результат: Доставленный 1 million holes in 4.5 Дни с 99.9% Без дефекта ставка. Клиент сообщил 30% reduction in assembly time (no burrs to clean) и 25% lower tool cost vs. their previous supplier.​

Тематическое исследование 2: Aerospace Titanium Lead Screws​

Испытание: An aerospace company needed 200 ACME lead screws (1″ диаметр, 5 TPI, Сорт 3 терпимость) for aircraft hydraulic systems. The screws required titanium alloy (TI-6AL-4V) нить, 100 mm thread depth, and FAA certification—manual machining couldn’t reach the precision or depth.​

Решение: We used 5-axis CNC thread milling with solid carbide cutters. We heat-treated the titanium to 35 HRC before machining and added Teflon coating to prevent thread seizing. Each screw was inspected with a CMM and thread gauge to verify Class 3 соответствие.

Результат: All screws passed FAA certification. The client noted that the threads handled 25% more load than their previous steel screws and showed no wear after 1,000+ Циклы испытаний.

Почему выбирают нас: Our Strengths as Your CNC Thread Partner

Когда вы выбираете наш Обработка резьбы с ЧПУ услуги, you get more than a supplier—you get a partner focused on your success. Вот Reasons to Choose us:​

• Опыт & Опыт: Наша команда имеет 18+ лет в Thread Manufacturing, with engineers certified in ISO 965-1 (thread tolerances) и аэрокосмические стандарты (AS9100). Мы работали с 400+ Клиенты в автомобиле, аэрокосмическая, and medical sectors.​
• Усовершенствованное оборудование: We operate 40+ CNC machines—including multi-spindle tapping centers, 5-axis thread mills, and micro-threading machines (from Haas and DMG Mori). Our equipment is calibrated weekly to maintain Class 3 точность.
• Гарантия качества: Наш ISO 9001:2015 and AS9100-certified facility includes in-house thread gauges (GO/NO-GO), CMMS, and salt spray test chambers. Every thread undergoes 3 проверки (предварительное приспособление, mid-process, финал) Для обеспечения соответствия.
• Flexible Lead Times: We offer rush services for prototypes (так же быстро, как 24 часы) and scalable production for high-volume orders. Наш 24/7 production line cuts lead times by 30% против. конкуренты.
• Competitive Advantages: Our in-house tooling and material sourcing reduce costs by 15–20% compared to competitors—without compromising quality. We also offer free design optimization consultations: our engineers analyze your thread designs to suggest tweaks (НАПРИМЕР., adjusting thread depth for strength, choosing the right material for cost-efficiency) that save you money in the long run.​
• Поддержка, ориентированная на клиента: Мы назначаем специального менеджера проекта каждому клиенту, ensuring clear communication from quote to delivery. Whether you need updates on a production run or help troubleshooting a custom thread design, Наша команда отвечает внутри 24 часы. We also offer flexible shipping options (воздух, sea, ground) Чтобы унести жесткие сроки, even for global clients.

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