Our CNC Shaping Services
Наш CNC Shaping services redefine precision in metal and composite fabrication—blending advanced Технология ЧПУ with refined Процесс формирования опыт. Whether you need complex part geometries, тугой Обработка допусков, or scalable production for custom components, we turn raw materials into high-performance parts. Trust our proven Shaping Capabilities to meet your industry’s strictest standards, on time and within budget.
What Is CNC Shaping?
ЧПУ Формирование is a precision subtractive manufacturing process that creates flat, изогнутый, or irregular external (and sometimes internal) part profiles. Unlike manual shaping—where a operator guides a cutting tool by hand—it uses Технология ЧПУ (Компьютерное числовое управление) to automate tool movement, глубина, и скорость. This automation eliminates human error, обеспечение последовательного, repeatable results across every part.
По своей сути, а Процесс формирования relies on a reciprocating cutting tool (НАПРИМЕР., a single-point cutter) that moves back and forth over a stationary workpiece. The tool removes material in controlled increments to carve the desired shape—whether it’s a simple flat surface, a grooves, or a complex contour.
Суммируя, Precision Shaping (powered by CNC) transforms generic raw materials into custom parts that fit seamlessly into larger assemblies—critical for industries where form and function go hand in hand.
Наши возможности: Что мы можем сделать для вас
We’ve invested in state-of-the-art CNC shaping equipment and trained our team to handle diverse project needs—from small-batch prototypes to high-volume production. Below is a detailed breakdown of our core Shaping Capabilities:
| Категория возможностей | Детали | Технические характеристики |
| CNC Shaping Services | Custom shaping for flat, изогнутый, and irregular profiles; supports 2D and simple 3D geometries | Max workpiece size: 1500мм (Л) × 800 мм (W.) × 600 мм (ЧАС) |
| Точная обработка | Tight control over profile accuracy, edge sharpness, and surface smoothness | Profile tolerance: ± 0,01 мм; Edge straightness: ±0.005mm per 100mm |
| Мощность обработки | 24/7 production with quick tool changeovers (под 15 минуты) for different part designs | До 300 parts processed per 8-hour shift (варьируется в зависимости от сложности) |
| Материальная универсальность | Specialized setups for hard metals, soft alloys, и композиты | See “Материалы” section for full compatibility list |
| Custom Profile Support | In-house design teams help translate CAD files into shapable geometries | Accepts all major CAD formats (ШАГ, Iges, DWG, Солидворкс) |
Нужно ли вам 10 prototype brackets or 10,000 production-ready gears, our capabilities scale to match your timeline and quality goals.
The CNC Shaping Process: Шаг за шагом
Наш Процесс с ЧПУ следует структурированному, quality-focused workflow to ensure every part meets your exact specifications. Each step is automated but monitored by our engineers to catch inconsistencies early:
- Дизайн & Программирование: Convert your CAD file into a CNC-compatible program. Our team optimizes the tool path to minimize material waste and maximize speed—critical for cost efficiency.
- Workpiece Preparation: Clean and secure the raw material in a CNC fixture (НАПРИМЕР., a vice or clamp) Чтобы предотвратить движение во время обработки. We also pre-measure the material to confirm it meets size requirements.
- Настройка инструмента: Select the right cutting tool (НАПРИМЕР., high-speed steel for soft metals, carbide for hard alloys) and attach it to the machine’s reciprocating spindle. The tool is calibrated to ensure precise depth control.
- Material Removal Process: Машина ЧПУ выполняет программу: the cutting tool moves back and forth over the workpiece, removing material in thin chips. For complex profiles, the workpiece may rotate or shift slightly between tool passes.
Качественная проверка: Use digital calipers, микрометры, и координировать измерительные машины (CMMS) to check the part’s profile, размеры, и качество поверхности. If it meets standards, it moves to Поверхностная обработка (При необходимости).
Материалы: What Works for CNC Shaping?
Not all materials respond equally to shaping—we focus on options that balance machinability, сила, и стоимость. Ниже приведены Common Shaping Materials мы обрабатываем, along with their key Свойства материала:
| Тип материала | Примеры | Свойства материала (Почему это работает) | Идеальные приложения |
| Ferrous Metals | Мягкая сталь, Чугун, Нержавеющая сталь | High durability; holds shape under stress; compatible with most cutting tools | Промышленные рамки, заготовки для передачи, machine bases |
| Нерухозные металлы | Алюминий, Латунь, Медный | Низкая плотность; Легко разрезать (reduces cycle time); Хорошая теплопроводность | Автомобильные кронштейны, электрические корпуса, радиаторы |
| Сплавы | Титановый сплав, Inconel | Высокое соотношение прочности к весу; resistant to corrosion/heat | Аэрокосмические компоненты, Морское оборудование, Медицинские инструменты |
| Композиты | Усиленный углеродным волокном полимер (CFRP), GFRP | Легкий вес; Высокая жесткость; requires specialized tools to avoid fraying | Racing parts, Римские рамки, спортивное оборудование |
Наш Выбор материала experts help you choose the best option for your project—weighing factors like end-use environment (НАПРИМЕР., высокая температура, влага) и бюджет.
Поверхностная обработка: Enhancing Post-Machining Quality
After shaping, Поверхностная обработка improves a part’s durability, появление, и производительность. We offer five core Методы лечения, tailored to your industry’s needs:
| Поверхностная обработка | Цель | Process Details | Отраслевой вариант использования |
| Песчаная обработка | Создает грубое, matte finish to improve paint/adhesive adhesion | High-pressure air propels abrasive particles (НАПРИМЕР., оксид алюминия) at the surface | Автомобильные панели кузова, открытое оборудование |
| Анодирование | Добавляет защитный, decorative oxide layer (for aluminum/alloys) | Immerse part in electrolytic solution; apply electric current to form oxide coating | Электронные корпуса, architectural parts |
| Порошковое покрытие | Provides a thick, Чип-стойкий отдел (available in multiple colors) | Electrostatically apply dry powder; cure in oven at 180–220°C | Промышленная техника, furniture frames |
| Термическая обработка | Hardens the surface to resist wear (для металлов) | Heat part to 800–1000°C; quench in oil/water; temper to reduce brittleness | Зубчатые зубы, tool bits, hydraulic components |
| Полировка | Создает гладкий, отражающая отделка (уменьшает трение) | Buff surface with fine abrasive pads (НАПРИМЕР., diamond grit) | Продовольственное оборудование, декоративные детали |
Each treatment is tested to ensure it meets Качество поверхности standards—no shortcuts, just long-lasting results.
Допуски: How We Control Precision
Обработка допусков are the small allowable deviations from a part’s designed dimensions (НАПРИМЕР., a 20mm flat surface might have a tolerance of ±0.02mm). For CNC shaping, tight tolerances are critical—especially for parts that must fit with other components (НАПРИМЕР., передачи, скобки).
Наш Контроль толерантности system uses three layers of precision to meet even the strictest requirements:
- Pre-Machining Calibration: We calibrate our CNC machines daily using certified reference parts (точность: ± 0,001 мм) to ensure tool paths are precise.
- Текущий мониторинг: Sensors on the cutting tool measure material removal in real time, adjusting speed or depth if deviations occur.
- Post-Machining Inspection: Our quality team uses CMMs to verify every part meets Уровни толерантности—we reject any part that falls outside your specified range.
Below are our standard Shaping Tolerances for common applications:
| Application | Profile Tolerance | Edge Straightness | Шероховатость поверхности (Раствор) |
| General Industrial | ± 0,02 мм | ±0.01mm per 100mm | 1.6–3,2 мкм |
| Автомобиль | ± 0,01 мм | ±0.005mm per 100mm | 0.8–1.6 μm |
| Aerospace/Medical | ± 0,005 мм | ±0.002mm per 100mm | 0.4–0,8 мкм |
Advantages of CNC Shaping: Why It’s Better Than Other Methods
Compared to alternative shaping processes (НАПРИМЕР., фрезерование, routing), ЧПУ Формирование offers unique benefits that save time, сократить расходы, and improve quality. Вот вершина Advantages of CNC Shaping:
- Точные преимущества: CNC automation ensures every part matches the CAD design exactly—no more inconsistencies from manual operation. This is critical for industries like aerospace, where even 0.01mm deviations can cause assembly issues.
- Стоимость преимущества: For simple to moderately complex profiles (НАПРИМЕР., Плоские поверхности, канавки), CNC shaping is faster and more cost-effective than milling. It uses fewer tools (reducing setup time) and generates less waste—cutting costs by 15–25% for high-volume runs.
- Quality Advantages: The reciprocating cutting tool creates a smoother surface finish than many other processes (НАПРИМЕР., manual shaping). This reduces the need for secondary finishing steps (НАПРИМЕР., полировка), saving time and money.
Гибкость: CNC programs are easy to modify—we can switch between part designs in under 30 минуты (no need for new fixtures). This is perfect for small-batch projects or rapid prototyping.
Индустрия приложений: Where CNC Shaping Makes a Difference
CNC Shaping Uses span nearly every manufacturing sector—anywhere custom, precise part profiles are needed. Ниже приведены вершины Отраслевые сектора Мы служим, с реальными примерами:
| Промышленность | Области применения | Specific Parts We Shape |
| Автомобиль | Компоненты шасси, двигатели кронштейны, внутренняя отделка | Control arm blanks, gear shift levers, dashboard frames |
| Аэрокосмическая | Airframe parts, Компоненты шасси, Авионики | Крыло ребра, landing gear brackets, instrument panel frames |
| Медицинский | Хирургические ручки инструмента, diagnostic equipment frames, implant accessories | Scalpel handles, MRI machine bases, dental tool holders |
| Промышленное | Машинные рамки, Конвейерные компоненты, Клапанские тела | Lathe beds, конвейерные ролики, gate valve housings |
| Строительство | Структурные кронштейны, аппаратное обеспечение, инструмент | Beam connectors, scaffolding clips, concrete formwork parts |
In each sector, our shaping services ensure parts perform under harsh conditions—from extreme temperatures (аэрокосмическая) to heavy loads (строительство).
Методы производства: Optimizing for Results
To get the most from CNC shaping, Мы используем специализированные Методы производства that balance speed, точность, и стоимость. Here are three key methods we employ:
- High-Speed Shaping: Для мягких материалов (НАПРИМЕР., алюминий), we use high-speed steel tools and increase spindle speed (до 3,000 Rpm). This reduces cycle time by 30% while maintaining surface quality.
- Contour Shaping: For complex curved profiles (НАПРИМЕР., aerospace wing ribs), we program the CNC machine to adjust the workpiece angle between tool passes. This eliminates the need for secondary machining (НАПРИМЕР., фрезерование) and improves accuracy.
- Dry Shaping: For materials that don’t generate excessive heat (НАПРИМЕР., латунь), we skip cutting fluids. This reduces environmental impact, lowers disposal costs, and speeds up post-machining cleaning.
Эти Shaping Techniques are backed by decades of experience—we don’t just follow industry best practices; we help refine them.
Тематические исследования: Real Success Stories
Наш CNC Shaping Services have solved complex fabrication challenges for clients across industries. Below are two short Тематические исследования that highlight our impact:
Тематическое исследование 1: Automotive Chassis Manufacturer
A leading car maker struggled with inconsistent bracket profiles using manual shaping. The parts (мягкая сталь) had edge straightness deviations of ±0.03mm, causing fitment issues during assembly. We switched them to our CNC shaping process, delivering parts with ±0.01mm edge straightness. Результаты:
- 95% reduction in assembly rework
- 20% Более быстрое производство (24/7 автоматизация)
- 15% lower material waste (Оптимизированные пути инструментов)
Тематическое исследование 2: Компания медицинского устройства
A client needed custom titanium surgical tool handles (profile tolerance: ± 0,005 мм). Manual shaping caused surface roughness (Раствор > 3.2 мкм), which failed FDA biocompatibility standards. Our CNC shaping (с карбидными инструментами) achieved Ra 0.8 μm and perfect tolerances. Результаты:
- 100% pass rate on FDA inspections
- 40% faster time-to-market (no secondary polishing)
25% более низкие производственные затраты (reduced rework)
Почему выбирают нас: Our Competitive Advantages
With so many CNC shaping providers, Почему партнер с нами? Вот вершина Reasons to Choose our services:
- Proven Precision: Мы держим ISO 9001 и сертификаты AS9100 (для аэрокосмической промышленности) and maintain a 99.7% quality pass rate. Every part is inspected twice—once during machining, once after finishing.
- Масштабируемая емкость: Наш 5 CNC shaping machines (24/7 операция) handle batches from 1 к 100,000 части. Приказы приказы (2–3 day turnaround) are available for emergency projects.
- Expert Team: Наши инженеры в среднем 12+ years of CNC shaping experience. They don’t just run machines—they help optimize your design to reduce costs (НАПРИМЕР., simplifying profiles to cut cycle time).
- Transparent Pricing: We provide detailed, itemized quotes with no hidden fees. For long-term partnerships, Мы предлагаем объемные скидки (до 20% for annual orders over 50,000 части).
- Служба, ориентированное на клиента: Every client gets a dedicated project manager—your single point of contact for updates, design changes, or questions. We also provide free design reviews to catch potential issues early.
Наш Сильные стороны aren’t just about equipment—they’re about delivering the Customer Benefits that matter most: надежность, скорость, and confidence in your parts.