Our 3-Axis CNC Machining Services

Elevate your part production with our 3-Услуги обработки Axis CNC—the reliable, cost-effective solution for precision components across industries. Использование linear axes (Х, У, Z.) for seamless 3D machining, we deliver consistent results for metals (нержавеющая сталь, алюминий), пластмассы, and composites—from automotive brackets to medical device prototypes. With efficient setup, versatile tooling, и плотные допуски, we turn your designs into high-quality parts fast, without compromising on performance.​

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What Is 3-Axis CNC Machining?

3-Осина с ЧПУ is a foundational manufacturing технология that uses three orthogonal linear axes (Х, У, Z.) to shape raw materials into 3D parts. Unlike manual machining or 2-axis systems (ограничен плоскими поверхностями), it relies on Computer Numerical Control (Сжигание) to automate tool movement along three dimensions:​

• X-Axis: Left/right horizontal movement (across the machine bed).​

• Y-Axis: Forward/backward horizontal movement (perpendicular to the X-axis).​

• Z-Axis: Up/down vertical movement (controls the cutting tool’s depth into the material).​

А Обзор процесса is intuitive: A CNC system interprets a digital design (CAD -файл) to generate instructions for the machine. The cutting tool (НАПРИМЕР., мельница, сверлить) moves along the X/Y/Z axes to remove material from the workpiece, creating features like holes, слоты, or curved surfaces.​

To explain “Как это работает” simply: Imagine a high-precision drill that can move left/right, forward/backward, and up/down—all guided by a computer. Например, when making a plastic electronics enclosure, the machine first uses the X/Y axes to position the tool, then the Z-axis to cut the enclosure’s outline, and finally repeats the process to add holes for ports. This simplicity, paired with automation, makes 3-Осина с ЧПУ the workhorse of modern manufacturing.

Our 3-Axis CNC Machining Capabilities

We offer robust machining capabilities tailored to 3-axis systems, with a focus on precision, универсальность, и tooling options to meet diverse project needs. Below is a detailed breakdown of our key capacities:​

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Whether you need to machine a single titanium medical bracket or 10,000 acrylic consumer goods parts, our 3-axis capabilities scale to match your project’s complexity and volume.

The 3-Axis CNC Machining Process (Шаг за шагом)

Наш Пошаговый процесс is optimized for efficiency and precision, guiding your project from design to finished part:​

1. Design and CAD Modeling: We start by reviewing your CAD model (or creating one from sketches). Our engineers optimize the design for 3-axis machining—e.g., ensuring 3D features are accessible via X/Y/Z movements (avoiding undercuts that require more axes). Для прототипов, we offer free design feedback to improve manufacturability.​

2. CAM программирование: The CAD model is imported into CAM software (Мастеркам, SolidWorks CAM), where we generate пути инструментов—the exact routes the cutting tool will take along the X/Y/Z axes. We select tools based on material (НАПРИМЕР., carbide end mills for titanium) and program speeds/feeds to balance precision and efficiency.​

3. Setup and Calibration: The workpiece is secured to the machine bed using custom дизайн приспособления (НАПРИМЕР., vises for small parts, clamps for large sheets). We calibrate the X/Y/Z axes using laser measuring tools to ensure alignment—critical for consistent results. Cutting tools are loaded into the machine’s tool changer, и coolant systems are activated.​

4. Обработка выполнения: The CNC system runs the CAM program, automating tool movement along the X/Y/Z axes. Например, when milling an aluminum bracket, the tool first moves along X/Y to outline the part, then uses the Z-axis to cut pockets and drill holes. Our operators monitor the process in real time to adjust coolant flow or tool speeds if needed.​

Post-Machining Inspection: После обработки, parts undergo rigorous checks. Мы используем CMMS (Координировать измерительные машины) to verify dimensions against the CAD model, check surface finish with profilometers, and ensure tolerances are met. Parts requiring finishing move to выслушивание или полировка шаги.

Materials We Work With

3-Осина с ЧПУ excels with a wide range of materials—from hard metals to lightweight non-metals. Below is a breakdown of our supported materials, их ключевые свойства, и идеальное использование:​

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We test all materials to optimize tool selection, скорость, and coolant use—ensuring consistent quality across every part.

Поверхностная обработка & Варианты отделки

После обработки, Мы предлагаем ряд Поверхностная обработка и finishing options to enhance part durability, появление, и функциональность. Our most popular services include:​

• Шлифование: Создает гладкий, flat surface (ideal for parts requiring tight fitment, НАПРИМЕР., Компоненты двигателя).​

• Полировка: Delivers a glossy finish for visible parts (НАПРИМЕР., stainless steel medical tools, acrylic signage).​

• Рисование: Applies a corrosion-resistant coating (matte/gloss) Для открытых деталей (НАПРИМЕР., Автомобильные кронштейны).​

• Покрытие: Options include powder coating (толстый, царапина) for industrial parts and clear coating for acrylic.​

• Анодирование: Adds a protective oxide layer to aluminum (available in custom colors) for electronics enclosures.​

• Термическая обработка: Strengthens metals (НАПРИМЕР., titanium screws, сталелитейный инструмент) by heating/cooling—improving hardness.​

• Выслушивание: Removes sharp edges (критическое для безопасности, НАПРИМЕР., потребительские товары, медицинские устройства).​

The table below compares our finishing options by key factors:​

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Допуски & Гарантия качества

Допуски и accuracy standards are critical for 3-axis parts—especially those used in aerospace, медицинский, or automotive applications. Наш точные уровни и Терансировка диапазонов are tailored to your material and project, backed by rigorous Методы измерения и quality control processes:​

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Наш quality control processes включать:​

• Предварительное приспособление: Inspecting raw materials for defects (НАПРИМЕР., cracks in titanium, unevenness in acrylic) and verifying dimensions.​

• В процессе: Monitoring tool paths and axis alignment in real time via CNC software; periodic checks with calipers/micrometers.​

• Пост-махинация: 100% inspection with CMMs (для критических частей) and surface finish testing; non-conforming parts are reworked or scrapped.​

Документация: We provide a detailed quality report with every order, including measurement data, Результаты проверки, and compliance certificates (Iso 9001, FDA для медицинских деталей).

Key Advantages of 3-Axis CNC Machining

Compared to 4-axis/5-axis systems (more complex and costly) or manual machining (менее точный), 3-Осина с ЧПУ offers balanced benefits for most manufacturing needs:​

1. Высокая точность: With positioning accuracy of ±0.005mm and repeatability of ±0.003mm, it produces parts that fit seamlessly—critical for medical devices and aerospace components.​

2. Efficient Machining: Simplified пути инструментов (X/Y/Z only) reduce programming time, and fast cutting speeds (до 10,000 RPM for aluminum) shorten production cycles.​

3. Универсальность: It works with almost all common materials (металлы, пластмассы, древесина, акрил) and handles diverse features (отверстия, слоты, 3D curves)—making it a one-stop solution for prototyping and production.​

4. Экономическая эффективность: Lower equipment and operational costs than multi-axis systems (no rotary axis maintenance); reduced labor costs due to automation (one operator can run 2–3 machines).​

5. Consistency and Repeatability: CNC programming ensures every part is identical—critical for high-volume orders (НАПРИМЕР., 50,000 plastic consumer goods casings).​

6. Сложная геометрия: While it can’t handle undercuts, it excels at 3D shapes (НАПРИМЕР., curved automotive dash parts, contoured medical handles) using optimized X/Y/Z tool paths.​

Снижение времени настройки: Quick tool changes (via automated tool changers) and simple fixturing cut setup time by 30–40% compared to manual machining.

Промышленные приложения

3-Осина с ЧПУ is the most widely used CNC technology—trusted across industries for its versatility and reliability. Вот его наиболее распространенные приложения:​

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Например, in the consumer goods industry, Мы производим 20,000 acrylic phone stands monthly with consistent dimensions—thanks to 3-axis machining’s repeatability. In medical devices, our titanium screws meet ±0.008mm tolerances, ensuring safe implantation.

Усовершенствованные методы производства

To maximize 3-axis performance, Мы используем передовые методы обработки and optimized processes:​

• Фрезерование: The most common 3-axis technique—uses rotating end mills to remove material. Мы предлагаем:​

• Face Milling: Cuts flat surfaces (НАПРИМЕР., aluminum panel tops) using large-diameter end mills.​

• Pocket Milling: Creates recessed areas (НАПРИМЕР., plastic enclosure cavities) by cutting along X/Y while lowering the Z-axis.​

• Контурное фрезерование: Shapes 3D curves (НАПРИМЕР., automotive dash parts) by synchronizing X/Y/Z movements.​

• Поворот: Для цилиндрических частей (НАПРИМЕР., brass connectors), we combine 3-axis milling with turning—rotating the part while cutting its outer diameter via X/Z axes.​

• Drilling/Boring: Uses twist drills (для отверстий) and boring tools (for precision hole finishing). We use peck drilling (Z-axis moves up/down to clear chips) для глубоких дыр (up to 100mm in steel).​

• Оптимизация пути инструмента: CAM software helps us create efficient paths—e.g., “zig-zag milling” (fast for large surfaces) and “spiral milling” (smooth for 3D curves).​

• Режущие инструменты: We select tools based on material:​

• Карбид инструментов: Для жестких металлов (титан, сталь) and composites—durable and heat-resistant.​

• Высокоскоростная сталь (HSS) инструменты: Для пластмасс, древесина, and brass—sharp and cost-effective.​

Инструменты с алмазными покрытиями: For acrylic and wood—prevents chipping and ensures smooth finishes.​

• Системы охлаждающей жидкости: We use two primary coolant types to optimize machining:​

• Flood Coolant: For high-volume metal machining (НАПРИМЕР., Алюминиевые кронштейны)—covers the tool and workpiece to reduce heat, extend tool life, and improve surface finish.​

• Mist Coolant: For precision work on non-metals (НАПРИМЕР., acrylic signage) and small parts (НАПРИМЕР., Медицинские винты)—delivers a fine mist to avoid coolant residue while preventing overheating.​

Fixture Design: Custom fixtures (3D-printed or machined) secure parts during machining—critical for consistency. Например, we use vacuum fixtures for thin acrylic sheets (предотвращает деформацию) and vice grips with soft jaws for brass parts (избегает царапин).

Тематические исследования: Истории успеха

Наш 3-Услуги обработки Axis CNC have helped clients across industries solve production challenges—from prototyping to high-volume manufacturing. Ниже два успешные проекты showcasing our expertise in precision, эффективность, и универсальность:​

Тематическое исследование 1: Automotive Plastic Interior Part Manufacturer​

• Испытание: Клиент нужен 50,000 ABS plastic dashboard brackets monthly for a new car model. Each bracket required 4 отверстия (0.5мм диаметр), a curved edge, and a tolerance of ±0.03mm. Their previous supplier used manual machining, which caused 12% of parts to fail (misaligned holes, uneven curves) and had a 4-week lead time—delaying the car’s launch.​

• Решение: Мы использовали 3-Осина с ЧПУ with custom vacuum fixtures (to secure thin ABS sheets) and HSS end mills (optimized for plastics). We programmed пути инструментов to cut the curved edge via synchronized X/Y/Z movements, then drill the holes in one setup. Mist coolant was used to prevent ABS warping, and our automated tool changer reduced setup time between batches. We also ran 8 машины 24/7 to meet high-volume demand.​

• Результаты:​

• Скорость дефекта выпала с 12% to 0.8%—only 400 parts failed per month (против. 6,000 previously).​

• Lead time shortened from 4 недели до 10 days—helping the client meet their car launch deadline.​

• Production cost per bracket decreased by 40% (reduced labor from automation and fewer defects).​

• Клиентский отзыв: “3-axis CNC transformed our dashboard bracket production. The consistency and speed let us hit our launch date, and the cost savings were a huge bonus. We’ve expanded our order to include other interior parts!” — Mike T., Automotive Production Director.​

• Before and After: Manual parts had jagged edges and misaligned holes; CNC parts featured smooth curves and perfectly spaced holes that fit seamlessly into dashboards.​

Тематическое исследование 2: Medical Device Company (Titanium Surgical Screws)​

• Испытание: Клиент нужен 1,000 titanium surgical screws (4мм диаметр, 20мм длина) for orthopedic procedures—each requiring a threaded body, a Phillips head, and a tolerance of ±0.008mm (critical for safe implantation). The client also needed FDA-compliant documentation and a 2-week lead time (to meet urgent hospital orders).​

• Решение: Мы использовали 3-Осина с ЧПУ with carbide drills and taps (for titanium’s hardness) and flood coolant (Чтобы уменьшить накопление тепла). We programmed the X/Y axes to position the tool for the Phillips head, then used the Z-axis to cut the threads and drill the screw’s core. Наш quality control processes Включен 100% CMM Inspection (verifying thread pitch and tolerance) and biocompatibility testing (за стандарты FDA). We also prepared detailed documentation (параметры обработки, Инспекционные отчеты) for regulatory compliance.​

• Результаты:​

• 100% of screws met the ±0.008mm tolerance and FDA requirements—no rejections.​

• Hospitals reported a 30% Сокращение хирургического времени (due to the screws’ precise fit).​

• Lead time was met (2 недели)—ensuring hospitals had enough supplies for urgent surgeries.​

• Challenge Overcome: Manual machining couldn’t achieve the tight tolerance for threads; 3-axis CNC’s precision and repeatability solved this issue.​

Клиентский отзыв: “The titanium screws are consistently precise—surgeons love how they fit. The fast delivery and FDA documentation make them our go-to for surgical parts.” — Dr. Emily S., Orthopedic Device Manager.

Why Choose Our 3-Axis CNC Machining Services?

With countless 3-axis machining providers, here’s what sets us apart as a trusted partner for aerospace, Автомобиль, медицинский, и промышленность потребительских товаров:​

• Expertise in 3-Axis Machining: Наша команда имеет 18+ years of specialized experience in 3-axis systems—we master Оптимизация пути инструмента (for metals and non-metals) и дизайн приспособления (custom solutions for unique parts). Our engineers are certified in CAM software (Мастеркам, SolidWorks CAM) and can solve complex challenges (НАПРИМЕР., machining thin acrylic without cracking, achieving tight tolerances for titanium screws) that other providers struggle with.​

• Experience in Various Industries: Мы служили 650+ Клиенты по всему 9 industries—from small prototyping firms to Fortune 500 automotive companies. This cross-industry experience means we understand sector-specific needs: FAA compliance for aerospace brackets, ISO/TS 16949 Для автомобильных деталей, and FDA regulations for medical devices. We tailor our processes to meet these strict standards.​

• High-Quality Equipment: We invest in state-of-the-art 3-axis machines—15 systems with high-speed spindles (до 15,000 RPM for aluminum) and laser calibration tools (calibrated monthly to maintain ±0.005mm precision). All machines have automated tool changers (до 20 инструменты) to reduce setup time, and we use CNC software with real-time monitoring to track axis performance.​

• Отличное обслуживание клиентов: Наша команда доступна 24/7 to support your project—from design consultation to post-delivery follow-up. We offer free CAD/CAM reviews (helping you optimize designs for 3-axis machining, НАПРИМЕР., avoiding undercuts) and free sample parts (so you can test quality before placing large orders). Для срочных проектов (НАПРИМЕР., medical device shortages), we assign a dedicated project manager to ensure on-time delivery.​

• Быстрое время переключения: Our optimized processes and equipment deliver industry-leading lead times:​

• Прототипы (1–50 единиц): 1–3 дней

• Low-volume orders (50–500 единиц): 3–7 дней

• High-volume orders (500+ единицы): 7–14 дней

Для приказов (НАПРИМЕР., automotive production line emergencies), Мы можем доставить детали всего за 48 часы (Для небольших партий) by running machines 24/7.​

• Рентабельные решения: We help you save money through:​

• Автоматизация: One operator runs 2–3 machines (reducing labor costs by 50% против. ручная обработка).​

• Оптимизация пути инструмента: Cuts cutting time by 20–30%, lowering electricity and tool wear costs.​

• Volume discounts: 10% off orders over 1,000 units and 15% off orders over 10,000 units—ideal for automotive/consumer goods high-volume parts.​

• Innovative Techniques: We stay ahead with cutting-edge methods:​

• AI-powered CAM programming: Automatically generates optimal пути инструментов for complex 3D shapes (reducing programming time by 40%).​

• Sustainable machining: We recycle coolant and use energy-efficient machines (lowering your project’s carbon footprint).​

Quick-change fixtures: Modular fixtures that reduce setup time for repeat orders (НАПРИМЕР., monthly automotive part runs).

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