Our 4-Axis CNC Machining Services

Elevate your cylindrical and multi-sided part production with our 4-Serviços de usinagem CNC do eixo—the perfect blend of 3-axis precision and rotary axis (A/B Axis) versatilidade. Ideal for aerospace, Automotivo, e indústrias médicas, we deliver complex geometries (engrenagens, eixos, Suportes) através de metais (titânio, aço inoxidável) and non-metals, with reduced setup time, resultados consistentes, and cost-effective solutions. Turn your multi-feature designs into high-quality parts—fast.​

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What Is 4-Axis CNC Machining?

4-Usinagem do eixo CNC is an advanced manufacturing tecnologia that builds on 3-axis machining (X, Y, Z linear axes) by adding a rotary axis (A or B Axis)—a rotating table that spins the workpiece around one of the linear axes. This extra axis lets the machine access multiple sides of a part in a single setup, eliminating the need for manual repositioning and unlocking more complex geometries than 3-axis systems.​

O Visão geral do processo é direto: A CNC (Controle numérico do computador) system interprets CAD designs to synchronize the linear axes (X/y/z, controlling the cutting tool) e o rotary axis (controlling the workpiece’s rotation). The two common rotary axis configurations are:​

• A-Axis: Rotates the workpiece around the X-axis (ideal for long, cylindrical parts like shafts).​

• B-Axis: Rotates the workpiece around the Y-axis (better for shorter, irregularly shaped parts like brackets with multi-sided features).​

To explain “como funciona” simply: Imagine a 3-axis machine that can spin your part like a rotisserie while cutting it. Por exemplo, when making a gear, the 4-axis machine cuts the gear teeth on the outer circumference as the rotary axis turns the part—all in one run, no need to stop and reposition. This is the core value of 4-Usinagem do eixo CNC: combining linear precision with rotational flexibility to streamline production of multi-sided parts.

Our 4-Axis CNC Machining Capabilities

We offer robust machining capabilities tailored to 4-axis systems, com foco em rotary table capabilities and precision for complex parts. Below is a detailed breakdown of our key capacities, incluindo maximum part size, espessura do material, níveis de precisão, usinagem personalizada, e tolerance achievements:​

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Whether you need to machine a single titanium shaft or 10,000 brass gears, our 4-axis capabilities scale to match your project’s complexity and volume.

The 4-Axis CNC Machining Process

Nosso processo passo a passo is optimized to leverage the rotary axis for efficiency and precision, from design to finished part:​

1. Design and CAD Modeling: We start by reviewing your CAD model (or creating one from sketches). Our engineers focus on optimizing the design for 4-axis machining—e.g., ensuring features on cylindrical surfaces are aligned to the rotary axis to avoid unnecessary setups. Para protótipos, we offer free design feedback to improve manufacturability.​

2. Programação de came: The CAD model is imported into CAM software (MasterCam, SolidWorks CAM), where we program Caminhos da ferramenta for both linear and rotary axes. We synchronize the rotary axis rotation with linear tool movements—for example, programming the A-axis to spin 90° while the Z-axis lowers the cutting tool to add a slot on a shaft’s side.​

3. Setup and Calibration: The workpiece is clamped to the rotary table (custom fixtures are used for irregular shapes). We calibrate the rotary axis using laser measuring tools to ensure alignment with linear axes (critical for precision). Ferramentas de corte (Por exemplo, Mills finais, exercícios) are loaded, e coolant systems are activated to prevent overheating.​

4. Execução de usinagem: The CNC system runs the program, synchronizing linear (X/y/z) and rotary (A/B) movements. Por exemplo, when machining a gear, the rotary axis spins the part at a steady speed while the X/Y axes move the cutting tool to cut teeth. We monitor the process in real time to adjust speeds or coolant flow if needed.​

5. Post-Machining Inspection: Após a usinagem, parts undergo rigorous checks. Usamos o CMMS (Coordenar máquinas de medição) to verify linear dimensions and angular measurements (for rotary axis features). Parts with rough edges move to Deburrendo ou moagem for finishing.​

Rotary Axis Integration Review: Para peças complexas, we review the rotary axis performance (Por exemplo, rotation smoothness, positioning accuracy) to refine future programs—ensuring consistent quality for repeat orders.

Materials We Work With

4-Usinagem do eixo CNC excels with both conductive and non-conductive materials, with particular strength in machining cylindrical or multi-sided parts. Below is a breakdown of our supported materials, suas principais propriedades, e usos ideais:​

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We test all materials to optimize cutting speeds, Seleção de ferramentas, and coolant use—ensuring consistent results across every part.

Tratamento de superfície & Opções de acabamento

Após a usinagem, Oferecemos uma variedade de tratamento de superfície e finishing options to enhance part durability, aparência, e funcionalidade. Our most popular services include:​

• Moagem: Cria um suave, flat surface (ideal for shaft sealing surfaces that require tight fitment).​

• Polimento: Delivers a glossy finish for visible parts (Por exemplo, stainless steel medical instruments, brass decorative gears).​

• Pintura: Applies a corrosion-resistant coating (matte/gloss) Para peças ao ar livre (Por exemplo, componentes de suspensão automotiva).​

• Revestimento: Options include powder coating (espesso, resistente a arranhões) for industrial parts and PVD coating (resistente ao desgaste) for tooling.​

• Anodizando: Adds a protective oxide layer to aluminum (available in custom colors) for aerospace or electronics parts.​

• Tratamento térmico: Strengthens metals (Por exemplo, Eixos de titânio, steel gears) by heating/cooling—improving hardness and fatigue resistance.​

• Deburrendo: Removes sharp edges (crítico para segurança, Por exemplo, medical instrument shafts or electrical connectors).​

The table below compares our finishing options by key factors:​

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Tolerâncias & Garantia de qualidade

Tolerâncias e accuracy standards are critical for 4-axis parts—especially those with features on rotating surfaces (Por exemplo, dentes de engrenagem, shaft holes). Nosso níveis de precisão e faixas de tolerância are tailored to your material and application, com foco em rotary axis precision:​

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Nosso quality control processes incluir:​

• Pré-fazenda: Inspecting raw materials for defects (Por exemplo, cracks in titanium, unevenness in composites) and verifying dimensions.​

• Em processo: Monitoramento rotary axis alignment and tool paths in real time via CNC software; periodic checks with calipers and protractors.​

• Pós-formação: 100% inspection with CMMs (for linear and angular dimensions); partes críticas (Por exemplo, aerospace shafts) undergo additional testing (Por exemplo, runout checks, fatigue tests).​

Documentação: We provide a detailed quality report with every order, including linear/rotary tolerance data, Resultados de inspeção, and compliance certificates (ISO 9001, FDA para peças médicas).

Key Advantages of 4-Axis CNC Machining

Compared to 3-axis machining (which requires multiple setups for multi-sided parts) and 5-axis machining (which is more costly for simple complexity), 4-Usinagem do eixo CNC offers balanced benefits:​

1. Alta precisão: With linear tolerances as tight as ±0.01mm and rotary axis precision of ±0.005°, it produces parts that fit seamlessly—critical for gears, eixos, and medical implants.​

2. Geometrias complexas: The rotary axis enables machining of features on cylindrical or multi-sided parts (Por exemplo, slots on a shaft, holes on a gear hub) that would require 2–3 setups with 3-axis systems.​

3. Tempo de configuração reduzido: One setup handles all sides of a part—cutting setup time by 50–70% compared to 3-axis machining. Para ordens de alto volume (Por exemplo, 10,000 peças automotivas), this translates to faster production.​

4. Increased Efficiency: Fewer setups mean less operator time and fewer errors (Por exemplo, misalignment from repositioning). Our clients report 30–40% faster production times for multi-sided parts.​

5. Versatilidade: It works with all common metals and non-metals, and handles both simple (Suportes) e complexo (engrenagens) parts—making it a one-stop solution for diverse projects.​

6. Custo-efetividade: More affordable than 5-axis machining (lower equipment and operational costs) while offering more capability than 3-axis. Reduced setup time and errors also lower labor and material waste costs.​

7. Consistency and Repeatability: CNC programming ensures every part is identical—critical for replacement parts (Por exemplo, aerospace shafts) or mass-produced components (Por exemplo, brass connectors).​

Rotary Axis Benefits: The continuous rotation of the A/B axis enables high-speed machining of cylindrical parts (Por exemplo, engrenagens) and precise indexing for multi-sided features (Por exemplo, a bracket with holes on 4 lados).

Aplicações do setor

4-Usinagem do eixo CNC is widely used across industries that need multi-sided or cylindrical parts. Aqui estão suas aplicações mais comuns:​

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Por exemplo, na indústria automotiva, our 4-axis machining produces 10,000 gear hubs monthly with consistent tooth spacing—thanks to the rotary axis’ precise indexing. In medical devices, we machine titanium implant stems with side slots (for bone screws) in one setup, ensuring patient-specific precision.

Técnicas avançadas de fabricação

To maximize the potential of 4-axis systems, Usamos a ponta Técnicas de usinagem and optimized processes:​

• Moagem: For multi-sided parts (Por exemplo, Suportes), we use “indexed milling”—programming the rotary axis to stop at specific angles (Por exemplo, 90°, 180°) to cut features on each side. Para peças cilíndricas (Por exemplo, eixos), we use “continuous milling” (rotary axis spins non-stop) to cut grooves or threads.​

Virando: Combined with 4-axis capabilities, turning creates complex cylindrical parts (Por exemplo, Eixos de engrenagem) with both turned and milled features (Por exemplo, a shaft with a turned outer diameter and milled keyway). O rotary axis spins the part during turning, while linear axes move the turning tool to shape the circumference.​

• Drilling/Boring: For holes on cylindrical surfaces (Por exemplo, a gear hub with radial holes), we use “angular drilling”—programming the rotary axis to position the part at the exact angle (Por exemplo, 45°, 90°) before the Z-axis lowers the drill. This ensures holes are aligned perfectly with the part’s centerline.​

• Otimização do caminho da ferramenta: CAM software helps us create efficient paths—for example, “trochoidal milling” (for hard metals like titanium) reduces tool wear by keeping the cutting tool in constant contact with the material, while “zig-zag paths” (para alumínio) speed up cutting of large surfaces.​

• Ferramentas de corte: We select tools based on material and feature type:​

• Mills finais de carboneto: For milling steel, titânio, e compósitos (durável, resistente ao calor).​

• Aço de alta velocidade (HSS) exercícios: For brass, cobre, e plásticos (afiado, econômico).​

• Indexable turning inserts: For high-volume turning (replaceable cutting edges reduce downtime).​

• Sistemas de líquido de arrefecimento: We use two types of coolant for 4-axis machining:​

• Flood coolant: Para produção de alto volume (covers the part and tool to reduce heat buildup).​

• Mist coolant: For precision work (Por exemplo, implantes médicos) to avoid coolant residue on small features.​

• Rotary Axis Operations: We offer two key rotary modes:​

• Indexing: The rotary axis stops at fixed angles (Por exemplo, 0°, 90°, 180°) to machine features on each side—ideal for multi-sided brackets.​

Continuous Rotation: The rotary axis spins non-stop (até 200 RPM) during cutting—perfect for cylindrical parts like gears or shafts.

Estudos de caso: Histórias de sucesso

Nosso 4-Serviços de usinagem CNC do eixo have helped clients across aerospace, Automotivo, and medical industries solve complex production challenges. Abaixo estão dois projetos de sucesso showcasing our expertise in leveraging the rotary axis for efficiency and precision:​

Estudo de caso 1: Automotive Gear Hub Manufacturer​

• Desafio: O cliente precisava 10,000 brass gear hubs monthly for electric vehicle transmissions. Each hub required a turned outer diameter, 6 radial holes (evenly spaced at 60°), and a milled keyway—all with a tolerance of ±0.01mm. Their previous supplier used 3-axis machining, which required 3 setups (virando, perfuração, moagem) e causado 8% of parts to fail due to misalignment (holes not centered on the hub). Lead time was 3 semanas, which delayed their EV production.​

• Solução: Nós usamos 4-usinagem do eixo CNC with A-axis (rotary around X-axis) to complete the hub in one setup. Primeiro, we turned the outer diameter using continuous rotary rotation; então, we indexed the A-axis to 60° increments to drill the radial holes (ensuring perfect spacing); finalmente, we milled the keyway by synchronizing A-axis rotation with X/Y linear movement. We used carbide turning inserts and flood coolant to handle high-volume production, e otimizado Caminhos da ferramenta to cut each hub in 2 minutos (de baixo de 5 minutes with 3-axis).​

• Resultados:​

• Misalignment rate dropped from 8% to 0.5%—only 50 parts failed per month (vs.. 800 previously).​

• Lead time shortened from 3 semanas para 10 days—helping the client meet their EV assembly schedule.​

• Production cost per hub decreased by 30% (reduced labor from fewer setups and faster cutting time).​

• Depoimento do cliente: “The 4-axis machining transformed our gear hub production. One setup eliminated misalignment, and the faster speed let us keep up with EV demand. We’ve expanded our order to 15,000 hubs monthly!” — Lisa M., Automotive Production Manager.​

• Before and After: 3-axis hubs had uneven hole spacing and off-center keyways; 4-axis hubs featured perfectly aligned holes and keyways that fit seamlessly into transmissions.​

Estudo de caso 2: Medical Device Company (Titanium Implant Stems)​

• Desafio: O cliente precisava 500 patient-specific titanium orthopedic implant stems—each with a curved outer surface, 4 side slots (for bone screws), and a polished articulating end. Tolerances were tight (±0.008mm linear, ±0.005° rotary) to ensure a perfect fit in patients’ bones. The client also required FDA-compliant documentation and a lead time of 2 semanas (to meet urgent surgery schedules).​

• Solução: Nós usamos 4-usinagem do eixo CNC with B-axis (rotary around Y-axis) to machine each stem from a titanium blank. Primeiro, we imported the patient’s CT-scan-derived CAD model into CAM software, programming the B-axis to rotate the stem at 15° increments to access the curved surface and side slots. We used carbide end mills for milling (to handle titanium’s hardness) and mist coolant (to avoid residue on small slots). Após a usinagem, we polished the articulating end to a Ra 0.8μm surface roughness (per medical standards) e conduzido 100% Inspeção CMM (verifying linear and rotary tolerances). We also prepared detailed documentation (Parâmetros de usinagem, Relatórios de inspeção) Para conformidade da FDA.

• Resultados:​

• 100% of implant stems met the tight tolerances and FDA requirements—no rejections.​

• Surgeons reported a 50% reduction in implant insertion time (due to precise patient-specific fit).​

• Lead time was met (2 semanas)—ensuring patients received timely surgeries.​

• Challenge Overcome: 3-axis machining would have required 4 setups for the curved surface and slots, leading to misalignment and missed deadlines. 4-axis machining’s one-setup process solved both issues.​

Depoimento do cliente: “The 4-axis implants fit better than any we’ve used before. The precision and fast delivery have made them a staple in our orthopedic surgeries.” — Dr. James R., Orthopedic Surgeon.

Why Choose Our 4-Axis CNC Machining Services?

With numerous 4-axis machining providers, here’s what makes us the trusted partner for aerospace, Automotivo, e indústrias médicas:​

• Expertise in 4-Axis Machining: Nossa equipe tem 15+ years of specialized experience in 4-axis systems—we master rotary axis operations (indexing and continuous rotation) and optimize Caminhos da ferramenta for every material. Our engineers are certified in CAM software (MasterCam, SolidWorks CAM) and can solve complex challenges (Por exemplo, aligning radial holes on gear hubs, machining curved implant stems) that other providers struggle with.​

• Experience in Various Industries: Nós servimos 500+ clientes de outro lado 8 industries—from small prototyping firms to Fortune 500 aerospace companies. This cross-industry experience means we understand sector-specific needs: FAA compliance for aerospace shafts, ISO/TS 16949 Para peças automotivas, and FDA regulations for medical implants. We tailor our processes to meet these strict standards.​

• High-Quality Equipment: We invest in state-of-the-art 4-axis machines—10 systems with heavy-duty rotary tables (clamping force up to 8000N) and laser calibration tools (calibrated monthly to maintain ±0.005° rotary precision). All machines have automated tool changers (até 30 ferramentas) to reduce setup time, and we use CNC software with real-time monitoring to track rotary axis performance.​

• Excelente atendimento ao cliente: Nossa equipe está disponível 24/7 to support your project—from design consultation to post-delivery follow-up. We offer free CAD/CAM reviews (helping you optimize designs for 4-axis machining, Por exemplo, adjusting slot positions to align with the rotary axis) and free sample parts (so you can test quality before placing large orders). Para projetos urgentes (Por exemplo, medical implant emergencies), we assign a dedicated project manager to ensure on-time delivery.​

• Tempos rápidos de resposta: Our optimized processes and equipment deliver industry-leading lead times:​

• Protótipos (1–50 unidades): 1–3 dias

• Low-volume orders (50–500 unidades): 3–7 dias

• High-volume orders (500+ unidades): 7–14 dias

Por ordens apressadas (Por exemplo, automotive production line shortages), Podemos entregar peças em apenas 48 horas (Para pequenos lotes) by running machines 24/7.​

• Soluções econômicas: We help you save money through:​

• One-setup machining: Reduces labor costs by 40–50% compared to 3-axis (no need for manual repositioning).​

• Otimização do caminho da ferramenta: Cuts cutting time by 20–30%, lowering electricity and tool wear costs.​

• Volume discounts: 10% off orders over 1,000 units and 15% off orders over 5,000 units—ideal for automotive high-volume parts.​

• Innovative Techniques: We stay ahead with cutting-edge methods:​

• AI-powered CAM programming: Automatically generates optimal Caminhos da ferramenta para peças complexas (reducing programming time by 50%).​

• Custom fixtures: 3D-printed fixtures for irregular parts (Por exemplo, implantes médicos) para melhorar rotary axis stability.​

Real-time tolerance monitoring: CNC software alerts operators if rotary axis precision drifts (preventing defective parts).

Perguntas frequentes