Our 3-Axis CNC Machining Services

Elevate your part production with our 3-Serviços de usinagem CNC do eixo—the reliable, cost-effective solution for precision components across industries. Alavancando linear axes (X, Y, Z) for seamless 3D machining, we deliver consistent results for metals (aço inoxidável, alumínio), plásticos, and composites—from automotive brackets to medical device prototypes. With efficient setup, versatile tooling, e tolerâncias apertadas, we turn your designs into high-quality parts fast, without compromising on performance.

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What Is 3-Axis CNC Machining?

3-Usinagem do eixo CNC is a foundational manufacturing tecnologia that uses three orthogonal linear axes (X, Y, Z) to shape raw materials into 3D parts. Unlike manual machining or 2-axis systems (limitado a superfícies planas), it relies on Computer Numerical Control (CNC) to automate tool movement along three dimensions:

X-Axis: Left/right horizontal movement (across the machine bed).

Y-Axis: Forward/backward horizontal movement (perpendicular to the X-axis).

Z-Axis: Up/down vertical movement (controls the cutting tool’s depth into the material).

O Visão geral do processo is intuitive: A CNC system interprets a digital design (Arquivo CAD) to generate instructions for the machine. The cutting tool (Por exemplo, moinho, furar) moves along the X/Y/Z axes to remove material from the workpiece, creating features like holes, slots, or curved surfaces.

To explain “como funciona” simply: Imagine a high-precision drill that can move left/right, forward/backward, and up/down—all guided by a computer. Por exemplo, when making a plastic electronics enclosure, the machine first uses the X/Y axes to position the tool, then the Z-axis to cut the enclosure’s outline, and finally repeats the process to add holes for ports. This simplicity, paired with automation, makes 3-Usinagem do eixo CNC the workhorse of modern manufacturing.

Our 3-Axis CNC Machining Capabilities

We offer robust machining capabilities tailored to 3-axis systems, with a focus on precision, versatilidade, e tooling options to meet diverse project needs. Below is a detailed breakdown of our key capacities:

Capacidade	Especificação
Linear Axes Range	– X-Axis: Up to 1500mm- Y-Axis: Up to 800mm- Z-Axis: Up to 600mm
Tamanho da peça máxima	1500mm × 800mm × 600mm (L×W×H); Maximum weight: 300kg
Espessura do material	– Metais: Up to 100mm (aço inoxidável), 150milímetros (alumínio), 80milímetros (titânio), 120milímetros (latão)- Non-Metals: Up to 200mm (plásticos), 180milímetros (compósitos), 150milímetros (madeira), 100milímetros (acrílico)
Níveis de precisão	– Positioning accuracy: ± 0,005 mm- Repetibilidade: ± 0,003 mm
Usinagem personalizada	– Características: Buracos (minimum diameter: 0.5milímetros), slots, Chamfers, 3D curved surfaces- Compatibilidade: CAD/CAM files (Dxf, Dwg, ETAPA, Stl)- Volume: Protótipos (1–50 unidades) to high-volume (50,000+ unidades/mês)
Tolerance Achievements	Encontra ISO 2768-1 (Grada fina); Partes críticas (Por exemplo, Suportes aeroespaciais) achieve ±0.008mm
Opções de ferramentas	– Mills finais (carboneto, Aço de alta velocidade): For milling slots, bolsos, and 3D shapes- Exercícios (twist, spade): For hole making- Amerizadores: For precision hole finishing- Inserções (indexable): For high-volume turning/milling

Whether you need to machine a single titanium medical bracket or 10,000 acrylic consumer goods parts, our 3-axis capabilities scale to match your project’s complexity and volume.

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The 3-Axis CNC Machining Process (Passo a passo)

Nosso processo passo a passo is optimized for efficiency and precision, guiding your project from design to finished part:

Design and CAD Modeling: We start by reviewing your CAD model (or creating one from sketches). Our engineers optimize the design for 3-axis machining—e.g., ensuring 3D features are accessible via X/Y/Z movements (avoiding undercuts that require more axes). Para protótipos, we offer free design feedback to improve manufacturability.

Programação de came: The CAD model is imported into CAM software (MasterCam, SolidWorks CAM), where we generate Caminhos da ferramenta—the exact routes the cutting tool will take along the X/Y/Z axes. We select tools based on material (Por exemplo, carbide end mills for titanium) and program speeds/feeds to balance precision and efficiency.

Setup and Calibration: The workpiece is secured to the machine bed using custom Design de acessórios (Por exemplo, vises for small parts, clamps for large sheets). We calibrate the X/Y/Z axes using laser measuring tools to ensure alignment—critical for consistent results. Cutting tools are loaded into the machine’s tool changer, e coolant systems are activated.

Execução de usinagem: The CNC system runs the CAM program, automating tool movement along the X/Y/Z axes. Por exemplo, when milling an aluminum bracket, the tool first moves along X/Y to outline the part, then uses the Z-axis to cut pockets and drill holes. Our operators monitor the process in real time to adjust coolant flow or tool speeds if needed.

Post-Machining Inspection: Após a usinagem, parts undergo rigorous checks. Usamos o CMMS (Coordenar máquinas de medição) to verify dimensions against the CAD model, check surface finish with profilometers, and ensure tolerances are met. Parts requiring finishing move to Deburrendo ou polimento passos.

Materials We Work With

3-Usinagem do eixo CNC excels with a wide range of materials—from hard metals to lightweight non-metals. Below is a breakdown of our supported materials, suas principais propriedades, e usos ideais:

Categoria de material	Exemplos	Propriedades -chave	Aplicações ideais	Machining Notes
Metais	Aço inoxidável	Resistente à corrosão, forte	Instrumentos médicos, Suportes aeroespaciais	Use ferramentas de carboneto; high-pressure coolant reduces heat
	Alumínio	Leve, fácil de máquina	Peças automotivas, gabinetes eletrônicos	Fast cutting speeds; minimal tool wear
	Titânio	Alta força para peso, resistente ao calor	Orthopedic screws, aircraft components	Velocidades lentas; sharp tools prevent wear
	Latão	Maleável, condutor	Conectores elétricos, peças decorativas	Fast speeds; produces smooth finishes
	Cobre	Highly conductive, soft	Trocadores de calor, wiring terminals	Use coolant to avoid melting; sharp tools
Non-Metals	Plásticos (ABS/Polycarbonate)	Leve, durável	Consumer goods casings, protótipos	Low speeds to prevent warping
	Compósitos	Alta resistência, leve	Industrial panels, quadros de drones	Specialized carbide tools to avoid fraying
	Madeira	Natural, econômico	Custom furniture, peças decorativas	Sharp tools; vacuum fixtures secure parts
	Acrílico	Transparente, rígido	Exibir casos, sinalização	Low feed rates to prevent cracking

We test all materials to optimize tool selection, velocidades, and coolant use—ensuring consistent quality across every part.

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Tratamento de superfície & Opções de acabamento

Após a usinagem, Oferecemos uma variedade de tratamento de superfície e finishing options to enhance part durability, aparência, e funcionalidade. Our most popular services include:

Moagem: Cria um suave, flat surface (ideal for parts requiring tight fitment, Por exemplo, Componentes do motor).

Polimento: Delivers a glossy finish for visible parts (Por exemplo, stainless steel medical tools, acrylic signage).

Pintura: Applies a corrosion-resistant coating (matte/gloss) Para peças ao ar livre (Por exemplo, Suportes automotivos).

Revestimento: Options include powder coating (espesso, resistente a arranhões) for industrial parts and clear coating for acrylic.

Anodizando: Adds a protective oxide layer to aluminum (available in custom colors) for electronics enclosures.

Tratamento térmico: Strengthens metals (Por exemplo, titanium screws, Ferramentas de aço) by heating/cooling—improving hardness.

Deburrendo: Removes sharp edges (crítico para segurança, Por exemplo, bens de consumo, dispositivos médicos).

The table below compares our finishing options by key factors:

Finishing Option	Durabilidade	Líder de tempo	Custo (por parte, avg.)	Melhor para
Grinding	Alto	1–2 dias	10–30	Componentes do motor, precision fits
Polimento	Médio	2–3 dias	15–45	Visible medical/acrylic parts
Pintura	Alto	2–4 dias	8–25	Outdoor automotive/industrial parts
Revestimento (Pó)	Muito alto	3–5 dias	20–50	Heavy-duty industrial parts
Anodizando	Muito alto	3–4 dias	12–35	Aluminum electronics parts
Tratamento térmico	Muito alto	4–6 dias	25–70	Titanium/steel high-stress parts
Deburrendo	Médio	1 day	5–12	Safety-critical consumer/medical parts

Tolerâncias & Garantia de qualidade

Tolerâncias e accuracy standards are critical for 3-axis parts—especially those used in aerospace, médico, or automotive applications. Nosso níveis de precisão e faixas de tolerância are tailored to your material and project, backed by rigorous Técnicas de medição e quality control processes:

Material	Faixa de tolerância	Accuracy Standard Used	Técnica de medição
Aço inoxidável	±0.008–0.02mm	ISO 2768-1 (multar), ASME Y14.5	Cmm + Scanner a laser
Alumínio	±0.01–0.03mm	ISO 2768-1 (multar), AMS 2750	Cmm + Digital Calipers
Titânio	±0.009–0.025mm	ISO 2768-1 (multar), AMS 4928	Cmm + Comparador óptico
ABS Plastic	±0.02–0.04mm	ISO 2768-1 (médio), ASTM D638	Cmm + Micrômetro
Acrílico	±0.015–0.035mm	ISO 2768-1 (médio), ASTM D792	Cmm + Profilometer

Nosso quality control processes incluir:

Pré-fazenda: Inspecting raw materials for defects (Por exemplo, cracks in titanium, unevenness in acrylic) and verifying dimensions.

Em processo: Monitoring tool paths and axis alignment in real time via CNC software; periodic checks with calipers/micrometers.

Pós-formação: 100% inspection with CMMs (para peças críticas) and surface finish testing; non-conforming parts are reworked or scrapped.

Documentação: We provide a detailed quality report with every order, including measurement data, Resultados de inspeção, and compliance certificates (ISO 9001, FDA para peças médicas).

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Key Advantages of 3-Axis CNC Machining

Compared to 4-axis/5-axis systems (more complex and costly) or manual machining (menos preciso), 3-Usinagem do eixo CNC offers balanced benefits for most manufacturing needs:

Alta precisão: With positioning accuracy of ±0.005mm and repeatability of ±0.003mm, it produces parts that fit seamlessly—critical for medical devices and aerospace components.

Efficient Machining: Simplified Caminhos da ferramenta (X/Y/Z only) reduce programming time, and fast cutting speeds (até 10,000 RPM for aluminum) shorten production cycles.

Versatilidade: It works with almost all common materials (metais, plásticos, madeira, acrílico) and handles diverse features (buracos, slots, 3D curves)—making it a one-stop solution for prototyping and production.

Custo-efetividade: Lower equipment and operational costs than multi-axis systems (no rotary axis maintenance); reduced labor costs due to automation (one operator can run 2–3 machines).

Consistency and Repeatability: CNC programming ensures every part is identical—critical for high-volume orders (Por exemplo, 50,000 plastic consumer goods casings).

Geometrias complexas: While it can’t handle undercuts, it excels at 3D shapes (Por exemplo, curved automotive dash parts, contoured medical handles) using optimized X/Y/Z tool paths.

Tempo de configuração reduzido: Quick tool changes (via automated tool changers) and simple fixturing cut setup time by 30–40% compared to manual machining.

Aplicações do setor

3-Usinagem do eixo CNC is the most widely used CNC technology—trusted across industries for its versatility and reliability. Aqui estão suas aplicações mais comuns:

Indústria	Usos comuns	Key Benefit of 3-Axis Machining
Aeroespacial	Aluminum brackets, fixadores de aço inoxidável, composite panels	High precision for safety-critical parts
Automotivo	Plastic interior parts, aluminum suspension brackets, brass connectors	Cost-effectiveness for high-volume production
Dispositivos médicos	Titanium screws, stainless steel surgical tools, plastic device casings	Precision and FDA-compliant processes
Fabricação industrial	Steel machine frames, composite conveyor parts, copper heat exchangers	Versatility for diverse part types
Eletrônica	Aluminum heat sinks, plastic circuit board enclosures, brass terminals	Ability to machine small, precise features
Defesa	Steel weapon components, aluminum vehicle parts, plastic communication casings	Consistency for replacement parts
Tool and Die Making	Steel die inserts, plastic mold cores, custom cutting tools	Efficiency for low-to-medium volume runs
Prototipagem	Rapid prototypes of new products (plásticos, alumínio, acrílico)	Fast setup and low cost for small batches
Bens de consumo	Acrylic display cases, wood furniture components, plastic toy parts	Cost-effectiveness for mass production

Por exemplo, in the consumer goods industry, nós produzimos 20,000 acrylic phone stands monthly with consistent dimensions—thanks to 3-axis machining’s repeatability. In medical devices, our titanium screws meet ±0.008mm tolerances, ensuring safe implantation.

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Técnicas avançadas de fabricação

To maximize 3-axis performance, Usamos a ponta Técnicas de usinagem and optimized processes:

Moagem: The most common 3-axis technique—uses rotating end mills to remove material. Nós oferecemos:

Face Milling: Cuts flat surfaces (Por exemplo, aluminum panel tops) using large-diameter end mills.

Pocket Milling: Creates recessed areas (Por exemplo, plastic enclosure cavities) by cutting along X/Y while lowering the Z-axis.

Contour Milling: Shapes 3D curves (Por exemplo, automotive dash parts) by synchronizing X/Y/Z movements.

Virando: Para peças cilíndricas (Por exemplo, brass connectors), we combine 3-axis milling with turning—rotating the part while cutting its outer diameter via X/Z axes.

Drilling/Boring: Uses twist drills (para buracos) and boring tools (for precision hole finishing). We use peck drilling (Z-axis moves up/down to clear chips) Para buracos profundos (up to 100mm in steel).

Otimização do caminho da ferramenta: CAM software helps us create efficient paths—e.g., “zig-zag milling” (fast for large surfaces) and “spiral milling” (smooth for 3D curves).

Ferramentas de corte: We select tools based on material:

Ferramentas de carboneto: Para metais duros (titânio, aço) and composites—durable and heat-resistant.

Aço de alta velocidade (HSS) ferramentas: Para plásticos, madeira, and brass—sharp and cost-effective.

Ferramentas revestidas com diamantes: For acrylic and wood—prevents chipping and ensures smooth finishes.

Sistemas de líquido de arrefecimento: We use two primary coolant types to optimize machining:

Flood Coolant: For high-volume metal machining (Por exemplo, Suportes de alumínio)—covers the tool and workpiece to reduce heat, extend tool life, and improve surface finish.

Mist Coolant: For precision work on non-metals (Por exemplo, acrylic signage) and small parts (Por exemplo, parafusos médicos)—delivers a fine mist to avoid coolant residue while preventing overheating.

Projeto de luminária: Custom fixtures (3D-printed or machined) secure parts during machining—critical for consistency. Por exemplo, we use vacuum fixtures for thin acrylic sheets (impede que a deformação) and vice grips with soft jaws for brass parts (evita arranhões).

Estudos de caso: Histórias de sucesso

Nosso 3-Serviços de usinagem CNC do eixo have helped clients across industries solve production challenges—from prototyping to high-volume manufacturing. Abaixo estão dois projetos de sucesso showcasing our expertise in precision, eficiência, e versatilidade:

Estudo de caso 1: Automotive Plastic Interior Part Manufacturer

Desafio: O cliente precisava 50,000 ABS plastic dashboard brackets monthly for a new car model. Each bracket required 4 buracos (0.5mm diâmetro), a curved edge, and a tolerance of ±0.03mm. Their previous supplier used manual machining, which caused 12% of parts to fail (misaligned holes, uneven curves) and had a 4-week lead time—delaying the car’s launch.

Solução: Nós usamos 3-Usinagem do eixo CNC with custom vacuum fixtures (to secure thin ABS sheets) and HSS end mills (optimized for plastics). We programmed Caminhos da ferramenta to cut the curved edge via synchronized X/Y/Z movements, then drill the holes in one setup. Mist coolant was used to prevent ABS warping, and our automated tool changer reduced setup time between batches. We also ran 8 máquinas 24/7 to meet high-volume demand.

Resultados:

A taxa de defeito caiu de 12% to 0.8%—only 400 parts failed per month (vs.. 6,000 previously).

Lead time shortened from 4 semanas para 10 days—helping the client meet their car launch deadline.

Production cost per bracket decreased by 40% (reduced labor from automation and fewer defects).

Depoimento do cliente: “3-axis CNC transformed our dashboard bracket production. The consistency and speed let us hit our launch date, and the cost savings were a huge bonus. We’ve expanded our order to include other interior parts!” — Mike T., Automotive Production Director.

Before and After: Manual parts had jagged edges and misaligned holes; CNC parts featured smooth curves and perfectly spaced holes that fit seamlessly into dashboards.

Estudo de caso 2: Medical Device Company (Titanium Surgical Screws)

Desafio: O cliente precisava 1,000 titanium surgical screws (4mm diâmetro, 20mm de comprimento) for orthopedic procedures—each requiring a threaded body, a Phillips head, and a tolerance of ±0.008mm (critical for safe implantation). The client also needed FDA-compliant documentation and a 2-week lead time (to meet urgent hospital orders).

Solução: Nós usamos 3-Usinagem do eixo CNC with carbide drills and taps (for titanium’s hardness) and flood coolant (Para reduzir o acúmulo de calor). We programmed the X/Y axes to position the tool for the Phillips head, then used the Z-axis to cut the threads and drill the screw’s core. Nosso quality control processes incluído 100% Inspeção CMM (verifying thread pitch and tolerance) and biocompatibility testing (por padrões da FDA). We also prepared detailed documentation (Parâmetros de usinagem, Relatórios de inspeção) for regulatory compliance.

Resultados:

100% of screws met the ±0.008mm tolerance and FDA requirements—no rejections.

Hospitals reported a 30% redução no tempo cirúrgico (due to the screws’ precise fit).

Lead time was met (2 semanas)—ensuring hospitals had enough supplies for urgent surgeries.

Challenge Overcome: Manual machining couldn’t achieve the tight tolerance for threads; 3-axis CNC’s precision and repeatability solved this issue.

Depoimento do cliente: “The titanium screws are consistently precise—surgeons love how they fit. The fast delivery and FDA documentation make them our go-to for surgical parts.” — Dr. Emily S., Orthopedic Device Manager.

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Why Choose Our 3-Axis CNC Machining Services?

With countless 3-axis machining providers, here’s what sets us apart as a trusted partner for aerospace, Automotivo, médico, e indústrias de bens de consumo:

Expertise in 3-Axis Machining: Nossa equipe tem 18+ years of specialized experience in 3-axis systems—we master Otimização do caminho da ferramenta (for metals and non-metals) e Design de acessórios (custom solutions for unique parts). Our engineers are certified in CAM software (MasterCam, SolidWorks CAM) and can solve complex challenges (Por exemplo, machining thin acrylic without cracking, achieving tight tolerances for titanium screws) that other providers struggle with.

Experience in Various Industries: Nós servimos 650+ clientes de outro lado 9 industries—from small prototyping firms to Fortune 500 automotive companies. This cross-industry experience means we understand sector-specific needs: FAA compliance for aerospace brackets, ISO/TS 16949 Para peças automotivas, and FDA regulations for medical devices. We tailor our processes to meet these strict standards.

High-Quality Equipment: We invest in state-of-the-art 3-axis machines—15 systems with high-speed spindles (até 15,000 RPM for aluminum) and laser calibration tools (calibrated monthly to maintain ±0.005mm precision). All machines have automated tool changers (até 20 ferramentas) to reduce setup time, and we use CNC software with real-time monitoring to track axis performance.

Excelente atendimento ao cliente: Nossa equipe está disponível 24/7 to support your project—from design consultation to post-delivery follow-up. We offer free CAD/CAM reviews (helping you optimize designs for 3-axis machining, Por exemplo, avoiding undercuts) and free sample parts (so you can test quality before placing large orders). Para projetos urgentes (Por exemplo, medical device shortages), we assign a dedicated project manager to ensure on-time delivery.

Tempos rápidos de resposta: Our optimized processes and equipment deliver industry-leading lead times:

Protótipos (1–50 unidades): 1–3 dias

Low-volume orders (50–500 unidades): 3–7 dias

High-volume orders (500+ unidades): 7–14 dias

Por ordens apressadas (Por exemplo, automotive production line emergencies), Podemos entregar peças em apenas 48 horas (Para pequenos lotes) by running machines 24/7.

Soluções econômicas: We help you save money through:

Automação: One operator runs 2–3 machines (reducing labor costs by 50% vs.. usinagem manual).

Otimização do caminho da ferramenta: Cuts cutting time by 20–30%, lowering electricity and tool wear costs.

Volume discounts: 10% off orders over 1,000 units and 15% off orders over 10,000 units—ideal for automotive/consumer goods high-volume parts.

Innovative Techniques: We stay ahead with cutting-edge methods:

AI-powered CAM programming: Automatically generates optimal Caminhos da ferramenta for complex 3D shapes (reducing programming time by 40%).

Sustainable machining: We recycle coolant and use energy-efficient machines (lowering your project’s carbon footprint).

Quick-change fixtures: Modular fixtures that reduce setup time for repeat orders (Por exemplo, monthly automotive part runs).

Preciso de ajuda

Perguntas frequentes

Can 3-Axis CNC Machining handle parts with undercuts?

Não-3-Usinagem do eixo CNC uses only linear axes (X, Y, Z), which can’t reach undercuts (features that recess behind the part’s main surface, Por exemplo, a slot that curves under a bracket). For undercuts, you’ll need 4-axis or 5-axis machining (which add rotary axes to access hard-to-reach areas). No entanto, our engineers can often redesign parts to eliminate undercuts (Por exemplo, repositioning slots to be accessible via X/Y/Z)—saving you the cost of multi-axis machining. We offer free design consultations to help with this.

What’s the minimum part size you can machine with 3-Axis CNC?

We can machine parts as small as 5mm × 5mm × 5mm (L×W×H)—ideal for tiny components like medical screws or electronics terminals. Para peças pequenas, Usamos especializado Design de acessórios (Por exemplo, micro-vises with soft jaws) to secure them without damage, and high-precision cutting tools (down to 0.1mm diameter) to create small features (Por exemplo, 0.5mm buracos). We also use magnification tools during setup and inspection to ensure precision for micro-parts.

How do you ensure consistency for high-volume 3-Axis CNC orders (Por exemplo, 50,000 peças)?

Consistency in high-volume orders is guaranteed through three key steps:
Automated Programming: CAM software generates identical Caminhos da ferramenta for every part—no manual adjustments that cause variation.
Calibrated Equipment: Our machines are laser-calibrated daily to maintain ±0.005mm precision, and we replace cutting tools after a set number of cycles (Por exemplo, 1,000 parts per carbide end mill) to avoid wear-related defects.
Controle de processo estatístico (Spc): We sample 5% of parts per batch (Por exemplo, 2,500 parts for a 50,000-unit order) and use CMMs to check dimensions. If variation is detected (Por exemplo, hole diameter drifting), we adjust the machine mid-production to keep parts consistent. This process ensures 99.5% of high-volume parts meet your specifications.