ステンレスショルダーネジ: 仕様の完全なガイド, アプリケーション

Stainless shoulder screws are essential fasteners in precision engineering, offering unique versatility for alignment, spacing, and load-bearing applications across industries. With their distinct unthreaded shoulder design—larger in diameter than the threaded portion—these screws provide stable mounting surfaces while ensuring secure fastening. このガイドで, we’ll explore everything from material specifications and types to installation tips and sourcing strategies, helping you select the right stainless shoulder screws for your project.

What Are Stainless Shoulder Screws?

Stainless shoulder screws (also called stripper bolts) are specialized fasteners featuring three key sections: a precision-machined unthreaded shoulder, a threaded end for securing into a substrate, and a drive head for installation. The shoulder acts as a spacer or pivot point, maintaining precise alignment between components, while the stainless steel construction ensures durability and corrosion resistance.

Unlike regular screws or bolts, their unique design offers:

• 滑らか, unthreaded shoulder for rotational or sliding movement
• Consistent spacing between connected parts
• High load-bearing capacity on the shoulder surface
• Compatibility with precision assemblies requiring tight tolerances

Material Specifications: Why Stainless Steel Matters

Stainless steel is the material of choice for shoulder screws due to its balance of strength, 耐食性, および費用対効果. The most common grades used are:

1. AISI 304 Stainless Steel

• キープロパティ: Contains 18% chromium and 8% ニッケル, offering excellent corrosion resistance in mild environments.
• 硬度: Typically 150–200 Brinell, providing good strength for general applications.
• アプリケーション: Ideal for indoor, dry, or lightly exposed environments like electronics, machinery, and furniture.

2. AISI 316 Stainless Steel (Less Common in Standard Offerings)

• キープロパティ: Includes molybdenum for enhanced resistance to saltwater, 化学物質, and high humidity.
• に最適です: Marine, 医学, or industrial applications with harsh conditions.

All stainless shoulder screws in the ISO 7379 standard (like those featured here) 使用AISI 304 ステンレス鋼, ensuring RoHS compliance and suitability for most commercial and industrial uses.

ISO 7379: Standard Specifications for Stainless Shoulder Screws

TheISO 7379 standard defines critical dimensions and tolerances for stainless shoulder screws, ensuring interchangeability and reliability. Key specifications include:

公差: The collar diameter (d1) features tight tolerances of -0.0006/-0.002 インチ, ensuring precise fit in holes. Shoulder length (l1) has a tolerance of +0.01 インチ, critical for consistent spacing.

Types and Variations of Stainless Shoulder Screws

Stainless shoulder screws come in several configurations to suit different applications:

1. Drive Types

• Hex Socket (Allen) Drive: The most common type, using a hex key for installation. Offers high torque transfer and is ideal for recessed applications.
• Slotted Drive: Less common but useful for simple, low-torque assemblies.
• Phillips Drive: Suitable for manual installation in light-duty applications.

2. Head Styles

• Cylinder Head: Standard design with a flat top, used in most general applications.
• Button Head: Rounded top for aesthetic or safety purposes (reduces snagging risk).
• Countersunk Head: For flush mounting in surfaces where protrusions are undesirable.

3. Special Features

• Knurled Head: Optional textured head for better grip during hand tightening (available under ISO 7379).
• Custom Lengths: Manufacturers offer tailored shoulder lengths for unique projects (例えば。, 1/8” to 3/8” for 4-40 thread sizes).

Applications Across Industries

Stainless shoulder screws excel in applications requiring precision, 耐食性, and reliable performance:

1. 自動車

Used in suspension systems, door hinges, and dashboard assemblies for alignment and pivot points. Their corrosion resistance prevents rust in undercarriage components.

2. 航空宇宙

Critical for aircraft interiors, avionics mounting, and structural brackets. The tight tolerances ensure safety-critical parts maintain alignment under vibration.

3. 医療機器

Ideal for surgical tools, diagnostic equipment, and hospital furniture. AISI 304 stainless steel meets biocompatibility standards and resists cleaning chemicals.

4. エレクトロニクス

Secure circuit boards, エンクロージャー, and connectors. The non-threaded shoulder protects delicate components from over-tightening damage.

5. Industrial Machinery

Used in robotics, conveyors, and assembly lines for bearing supports and linear motion guides. The smooth shoulder reduces friction in moving parts.

Installation and Fastening Best Practices

Proper installation ensures stainless shoulder screws perform optimally:

1. Pre-Installation Preparation

• Drill the Shoulder Hole: Match the hole diameter to the collar (d1) for a slip fit; use a reamer for tight tolerances if needed.
• Tap the Thread Hole: Ensure the threaded portion (d2) matches the tap size (例えば。, M3 requires a 3mm tap).

2. Torque Specifications

• Maximum torque is limited by the shoulder-to-thread transition (weaker than the shoulder itself). For M3 screws, avoid exceeding 5 ft-lbs; M8 screws can handle up to 30 ft-lbs.
• Use a torque wrench to prevent over-tightening, which can strip threads or deform the shoulder.

3. Thread Locking

For high-vibration applications, applythread-locking compound (例えば。, Loctite) to prevent loosening. Avoid over-application, as excess can seep into the shoulder area.

4. 必要なツール

• Hex keys or Allen wrenches (match drive size A/F from the table above).
• Torque wrench for precision applications.
• Thread tap and drill bits for hole preparation.

Maintenance and Corrosion Prevention

Stainless steel resists corrosion, but proper care extends lifespan:

• クリーニング: Use mild soap and water; avoid abrasive cleaners that damage the passive chromium oxide layer.
• 潤滑: Apply dry lubricant (例えば。, graphite) to the shoulder if used in sliding applications to reduce wear.
• Inspection: Check for loosening quarterly in high-vibration environments. Replace if threads show damage or corrosion.
• ストレージ: Keep unused screws in dry, sealed containers to prevent moisture exposure.

Sourcing and Cost Considerations

When sourcing stainless shoulder screws, これらの要因を考慮してください:

1. Suppliers and Certification

Choose suppliers offering ISO 7379-compliant products with RoHS certification (ensures no hazardous substances). Reputable suppliers include industrial distributors and specialized fastener companies.

2. Quantity Discounts

Bulk orders reduce per-unit costs significantly:

• 1–99 pieces: ~$4.99 each (for M3 size)
• 100–249 pieces: ~$4.57 each
• 250–499 pieces: ~$4.16 each
• 500+ 作品: ~$3.74 each

3. Custom Orders

For non-standard sizes (例えば。, unique shoulder lengths or threads like 4-40), request quotes from manufacturers with in-house machining capabilities. Lead times typically range from 2–4 weeks.

4. CAD Resources

Top suppliers provide STEP files or CAD models for download, simplifying design integration. Most offer email delivery of CAD files for quick access.

Yigu Technologyの視点

Stainless shoulder screws are unsung heroes in precision engineering. Yiguテクノロジーで, we trust their ability to deliver consistent alignment and corrosion resistance across industries. By adhering to ISO standards and choosing the right grade, engineers can ensure reliability in everything from medical devices to automotive systems. Smart sourcing and proper installation maximize their performance and value.

よくある質問

1. What’s the difference between a shoulder screw and a regular screw?
   A shoulder screw has an unthreaded shoulder (larger than the thread diameter) for alignment/spacing, while regular screws have uniform threading or a smaller head with no shoulder.
2. Can stainless shoulder screws be used outdoors?
   はい, AISI 304 works in mild outdoor environments, but for saltwater or high humidity, use AISI 316 for superior corrosion resistance.
3. How do I choose the right shoulder length?
   Measure the thickness of the material needing spacing; the shoulder length should match this dimension to ensure proper alignment.