When developing an electric toothbrush, the prototype phase directly determines whether the final product meets user expectations for comfort, funzionalità, e durata. Tra tutti i metodi di produzione di prototipi, MACCHING CNC stands out for its ability to handle the tiny, precise components of electric toothbrushes—but why is it the top choice for electric toothbrush prototypes? This article breaks down key aspects of CNC-machined electric toothbrush prototypes, from design to testing, to solve common R&D sfide.
1. Core Design Principles for CNC-Machined Electric Toothbrush Prototypes
A successful electric toothbrush prototype starts with design optimized for CNC capabilities. Below are four non-negotiable design focuses to ensure functionality and user-friendliness:
| Design Aspect | Requisiti chiave | CNC Compatibility Note |
| Functional Precision | – Brush head-motor interface (exact fit to avoid vibration loss).- Button slots (aligned with circuit board triggers). | CNC’s ±0.05mm precision ensures motor and brush head coaxiality, reducing vibration noise. |
| Ergonomic Comfort | – Curved brush handle (si adatta 95% of adult hand sizes).- Anti-slip patterns (0.2mm depth for grip without discomfort). | CNC machines handle curves with consistent curvature (no sharp edges) and precise pattern depths. |
| Waterproof Reliability | – Sealing grooves (for rubber O-rings, IPX7 standard).- Battery compartment threads (tight fit to prevent water ingress). | CNC cuts sealing grooves with ±0.02mm tolerance, ensuring O-rings form a perfect waterproof seal. |
| Assembly Feasibility | – Modular parts (brush handle, battery cover, circuit board tray).- Snap/thread interfaces (simulate mass-production assembly). | CNC ensures assembly clearances of 0.1–0.3mm, enabling easy disassembly for maintenance tests. |
2. How Does CNC Machining Outperform Other Methods for Electric Toothbrush Prototypes?
Compared to 3D printing or silicone duplication, CNC machining addresses unique challenges of electric toothbrush prototypes (PER ESEMPIO., tiny structures, impermeabilizzazione). Here’s a direct comparison:
| Categoria di vantaggio | CNC Machining Performance | 3D Printing Limitation | Silicone Duplication Limitation |
| Precision for Tiny Parts | Button holes (φ3mm) with ±0.02mm tolerance.Motor shaft slots (coaxiality <0.05mm). | Typical tolerance of ±0.1–0.5mm (risk of button jamming or motor wobble). | Tolerance of ±0.2–0.5mm (poor for waterproof sealing). |
| Versatilità materiale | Processi Addominali (brush handle), PC (transparent battery cover), PMMA (viewing window), E lega di alluminio (staffa motore). | Limited to plastic filaments (can’t replicate metal’s strength for motor parts). | Only uses epoxy/resin (no metal compatibility; poor heat resistance). |
| Superficie & Functional Quality | Superfici lisce (Ra0.8–Ra3.2) for grip comfort.Directly machines waterproof grooves (no post-processing needed). | Noticeable layering (requires sanding; hard to achieve waterproof smoothness). | Smooth but limited detail (can’t replicate anti-slip patterns). |
| Test funzionali | Can assemble full prototype (motore + circuit board) per vibration/waterproof tests. | Needs post-processing (PER ESEMPIO., fori di perforazione) to fit components; not ready for direct testing. | Only for appearance verification (no functional testing possible). |
3. Step-by-Step CNC Machining Process for Electric Toothbrush Prototypes
CNC machining follows a linear, repeatable workflow to ensure prototype consistency. Il processo ha 7 Fase chiave:
- 3Design del modello D. & Ottimizzazione
Usa il software CAD (SolidWorks/UG) to design parts like the brush handle and battery compartment. Mark material (PER ESEMPIO., ABS for handle), precisione (± 0,05 mm), e trattamento superficiale (PER ESEMPIO., sandblasting for anti-slip).
- Selezione del materiale & Cutting Preparation
Choose materials based on function:
- Brush handle: Addominali (versatile, Facile da macchina).
- Parti trasparenti: PMMA (alta chiarezza).
Select tools: φ1mm ball nose cutter for anti-slip patterns; φ5mm flat cutter for roughing.
- Programmazione del percorso degli utensili
Generate G-codes for each part. Optimize paths to avoid tool interference (PER ESEMPIO., for deep battery compartments, use layered cutting).
- Serraggio & Knife Setting
Fix blanks to the CNC machine (vacuum adsorption for plastics; fixtures for metals). Use laser positioning to set the workpiece coordinate system (ensures machining accuracy).
- Macchinatura ruvida
Rimuovere 90% of excess material with large-diameter tools, lasciando un 0.1–0.5mm allowance per finire. Saves time while protecting delicate structures.
- Finitura
Use high-speed cutting (8,000–12,000 rpm) to refine details:
- Brush handle: Add anti-slip patterns (0.2profondità mm).
- Button slots: Machine to φ3mm ±0.02mm.
- Sealing grooves: Cut O-ring slots (depth 2mm ±0.02mm).
- Trattamento superficiale & Test di assemblaggio
- Trattamento superficiale: Sandblast the handle (anti-slip), polish PMMA parts (chiarezza), or plate metal brackets (Resistenza alla corrosione).
- Assemblaggio: Fit components (motore, circuit board, O-ring) into the prototype.
- Test: Conduct vibration tests (check motor-brush head match) E IPX7 waterproof tests (submerge in 1m water for 30 minuti).
4. Selezione del materiale & Key Testing for CNC-Machined Prototypes
Choosing the right material directly impacts prototype performance. Below is a practical guide, plus must-perform tests:
Material Selection for Key Components
| Componente | Materiale consigliato | Key Performance Features |
| Brush Handle | Addominali | Elevata resistenza all'impatto; easy to machine anti-slip patterns. |
| Transparent Battery Cover | PC | Resistente all'usura; alta chiarezza (to view battery level). |
| Motor Bracket | Lega di alluminio 6061 | Leggero; good heat dissipation for motor. |
| Waterproof Sealing Grooves | Addominali + Rubber O-ring | ABS’s rigidity + O-ring’s flexibility = IPX7 waterproofing. |
| Viewing Window | PMMA | Elevata trasparenza; easy to machine to exact sizes. |
Must-Perform Functional Tests
| Tipo di test | Scopo | Passa criteri |
| Vibration Test | Verify motor-brush head match (avoid weak vibration or noise). | Vibration frequency 30,000–40,000 strokes/min; noise <60db. |
| Waterproof Test | Check if sealing meets IPX7 standards. | No water ingress after 30-minute submersion in 1m water. |
| Button Feel Test | Ensure press pressure and feedback match design (avoid too hard/soft). | Press pressure 150–250g; clear click feedback. |
| Assembly Test | Verify easy disassembly/assembly (for user maintenance). | Can remove battery cover in <10 Secondi; no stuck parts. |
5. Yigu Technology’s Perspective on CNC Machined Electric Toothbrush Prototypes
Alla tecnologia Yigu, we believe CNC machining is the backbone of reliable electric toothbrush R&D. Its ±0.05mm precision solves two core pain points: tiny part alignment (PER ESEMPIO., motor-button fit) and waterproof sealing—issues that 3D printing can’t address. Per esempio, a client’s prototype used CNC-machined ABS handles with anti-slip patterns and PMMA windows: it passed IPX7 tests, had consistent vibration (35,000 Strokes/min), and reduced R&Tempo di 30%. We recommend combining CNC (for critical parts like handles/motors) con stampa 3D (for non-functional decor) to balance cost and performance. Alla fine, CNC prototypes validate design flaws early, cutting mass-production risks.
Domande frequenti
- What’s the cost range for a CNC-machined electric toothbrush prototype?
Si va da 500 A 2,000 yuan per unità, a seconda della complessità (PER ESEMPIO., 5-axis machining for curved handles costs more than 3-axis for simple parts). Per ridurre i costi, use 3D printing for non-critical decor.
- How long does it take to make a CNC-machined electric toothbrush prototype?
Prototipi semplici (maniglia di base + button) richiedono 5-7 giorni; disegni complessi (with motor brackets + waterproof grooves) take 10–14 days (compreso il trattamento superficiale e i test).
- Can CNC machining handle material shrinkage for plastic prototypes?
Yes—we account for shrinkage rates (PER ESEMPIO., ABS ~0.5%) by reserving allowances during programming. Per esempio, a 100mm ABS handle is machined to 100.5mm, so it shrinks to the exact 100mm after cooling.