Our Polyether Block Amide PEBA Injection Molding Services
Elevate your product performance with Yigu Technology’s Polyether Block Amide (Peba) Servizi di stampaggio a iniezione—the gold standard for flexible, high-performance thermoplastic elastomer components. From micro-precision medical catheters to high-rebound sports shoe midsoles, we combine state-of-the-art clean-room facilities, multi-cavity tooling, and biocompatible resin expertise to deliver consistent, cost-effective PEBA parts. Backed by ISO 13485/9001 certifications and 24/7 production support, we turn your PEBA molding challenges into market-leading solutions.
What Is PEBA Injection Molding?
Polyether Block Amide (Peba) stampaggio a iniezione is a specialized manufacturing process that shapes PEBA thermoplastic elastomer—a unique flexible block copolymer—into custom parts via high-pressure injection into precision molds. Unlike rigid plastics or traditional rubbers, PEBA blends the elasticity of elastomers with the processability of thermoplastics, making it ideal for applications requiring both flexibility and structural integrity.
Al centro, PEBA plastic molding leverages the material’s segmented structure: hard polyamide (PA) blocks provide strength and chemical resistance, while soft polyether (PE) blocks deliver flexibility and low-temperature toughness. This balance explains why PEBA is the material of choice for industries ranging from medical to sports equipment.
Key Characteristics of PEBA Molding
| Characteristic | Descrizione | Relevance to Molding |
| Elastomero termoplastico (Tpe) Behavior | Softens when heated, hardens when cooled—reversible process | Enables high-volume production via injection molding |
| Block Copolymer Structure | Alternating hard PA and soft PE segments | Customizable flexibility/strength ratios for targeted applications |
| Bassa densità | Typically 0.91–0.98 g/cm³ | Reduces part weight without sacrificing performance |
| Broad Melt Temperature Range | 180–260 ° C. (varia in base al grado) | Accommodates diverse molding setups and part complexities |
Our PEBA Injection Molding Capabilities: Precision Meets Scale
Tecnologia Yigu PEBA injection molding capacity is engineered to handle projects of all sizes—from micro-scale prototypes to high-volume production runs—without compromising on quality. Our facility is equipped to meet the most demanding industry standards, with a focus on tight tolerances and advanced molding techniques.
Core Capabilities at a Glance
| Capacità | Specifiche | Applicazioni ideali |
| Controllo della tolleranza | ±0.005 mm for micro parts; ±0.02 mm for standard components | Cateteri medici, hearing-aid seals |
| Micro PEBA Molding | Parts as small as 0.5 mm (lunghezza) with intricate features | Cardiovascular device components, micro-connectors |
| Produzione ad alto volume | Fino a 10 million parts/year (via multi-cavity tooling) | Sports shoe midsoles, consumer electronics grips |
| Clean-Room Molding | Classe 8 (100,000) and Class 7 (10,000) certified rooms | Biocompatible medical parts (USP Class VI compliant) |
| Advanced Molding Techniques | 2-shot molding, gas-assist molding, insert/over-molding | Parti multi-materiali (PER ESEMPIO., PEBA over-molded pacemaker leads) |
The PEBA Injection Molding Process: Step-by-Step Excellence
Achieving consistent PEBA parts requires strict control over every process step—from resin preparation to final degating. Below is our optimized workflow, designed to minimize waste and maximize part quality.
Fare un passo 1: Resin Drying & Preparation
PEBA absorbs moisture easily, which can cause bubbles or defects in molded parts. We dry PEBA resin grades at 80–100°C for 4–6 hours (a seconda del grado) using desiccant dryers to ensure moisture content <0.05%. Pigmented PEBA pellets or modified formulations (PER ESEMPIO., anti-static or radiopaque) are blended uniformly to maintain color/property consistency.
Fare un passo 2: Temperatura di scioglimento & Screw Design
IL PEBA melt temperature window è critico: Troppo basso, and the resin won’t flow evenly; troppo alto, and it degrades. We target 190–240°C (adjusted by grade) and use specialized screws with:
- Deep feed zones to prevent shear heating
- Low-compression ratios (1.5:1 A 2:1) to avoid polymer breakdown
- Smooth barrel surfaces to reduce friction (critico per low-shear molding)
Fare un passo 3: Iniezione & Mold Filling
Resin is injected into the mold at pressures of 800–1,200 bar, with injection speeds tailored to part thickness (slower for thin walls to avoid jetting). Nostro in-mold cooling systems use precision water channels to control temperature (typically 30–40°C) and reduce PEBA molding cycle time—we average 15–45 seconds per cycle (varies by part size).
Fare un passo 4: Sformatura & Degating
After cooling, parts are demolded gently to avoid warping. We use automated PEBA degating techniques (PER ESEMPIO., laser cutting or punch tools) to remove runners cleanly, Garantire liscio, burr-free edges—critical for medical and electronic applications.
Fare un passo 5: Ispezione di qualità
Ogni lotto subisce 100% controlli dimensionali (via CMM machines) and material property testing (resistenza alla trazione, allungamento, rimbalzo). Per parti mediche, we also conduct biocompatibility and FDA compliance audits.
PEBA Materials: Custom Formulations for Every Industry
The performance of your PEBA part starts with the right resin. Offriamo una vasta gamma di PEBA resin grades for molding, each optimized for specific application needs—from FDA-compliant medical devices to high-rebound sports gear.
Popular PEBA Formulations We Supply
| Formulation Type | Proprietà chiave | Industrie target |
| FDA-Compliant PEBA Compounds | Non tossico, sterilizzabile (autoclave/ETO), USP Class VI certified | Medico (tubo, cateteri, orthodontic aligners) |
| High-Rebound PEBA Grades | 65–85% rebound rate (ASTM D2632), excellent energy return | Sport (shoe midsoles, attrezzatura protettiva) |
| Anti-Static PEBA Formulations | Surface resistance <10⁹ Ω, dust-repellent | Elettronica (impugnature, connettori) |
| Radiopaque PEBA Modifiers | X-ray visible (barium sulfate or bismuth oxide additive) | Medico (vascular catheters, Strumenti chirurgici) |
| Pigmented PEBA Pellets | UV-stabile, color-fast (Pantone-matched) | Beni di consumo (headphone sleeves, Guarda le band) |
PEBA Surface Treatment: Enhancing Functionality & Estetica
PEBA’s natural surface is smooth but may require treatment to improve bonding, printability, o usura resistenza. Our surface engineering services ensure your parts meet both functional and aesthetic requirements.
Common PEBA Surface Treatments
| Metodo di trattamento | Scopo | Benefici |
| Plasma Treatment for PEBA | Surface activation (increases surface energy) | Improves adhesion for over-molding or bonding; enhances paint/ink retention |
| Incisione chimica | Creates micro-roughness on the surface | Boosts bond strength with adhesives or other polymers (PER ESEMPIO., in 2-shot molding) |
| Pad-Print & Laser-Mark | Aggiunge loghi, Numeri di parte, or safety info | Permanente, high-contrast marking (ideal for medical/automotive parts) |
Advantages of PEBA: Why It Outperforms Other Materials
PEBA’s unique combination of properties makes it a superior choice for applications where flexibility, durata, and precision matter. Below are its key advantages over rubbers, Plastica rigida, and other TPEs:
- Flexibility with Memory: Maintains shape after repeated bending (critico per kink-resistant IV tubes or flexible connectors).
- Low-Density Benefit: Fino a 30% lighter than rubber, reducing shipping costs and improving end-product ergonomics (PER ESEMPIO., hearing-aid seals).
- Energy Return Value: Delivers 60–80% energy return (contro. 40–50% for EVA), rendendolo ideale per sports-shoe midsoles che migliorano le prestazioni.
- Chemical Resistance Plus: Resiste agli oli, solventi, and bodily fluids (perfect for medical devices and automotive dampers).
- Cold-Impact Toughness: Remains flexible at -40°C (contro. rigid plastics that become brittle), suitable for outdoor or industrial applications.
Clarity & Colorabilità: Available in clear grades (for orthodontic aligners) or custom colors (for consumer electronics), with excellent UV stability.
PEBA Injection Molding Applications: Attraverso i settori
PEBA’s versatility has made it a staple in industries worldwide. Our clients rely on our molding expertise to create parts that solve their most pressing challenges:
| Industria | Applicazioni chiave | Our Molding Solution |
| Medico | PEBA molded medical tubing, cardiovascular catheters, pacemaker leads, allineatori ortodontici | Clean-room molding, USP Class VI resins, tolleranze strette (± 0,005 mm) |
| Sport & Fitness | High-rebound running-shoe inserts, ski boot liners, yoga mat grips | High-volume multi-cavity tooling, high-rebound PEBA grades |
| Automobile | PEBA automotive dampers, door seals, Imbracature a filo | Chemical-resistant formulations, 2-shot molding (Peba + Pp) |
| Elettronica | PEBA consumer electronics grips, headphone sleeves, connector gaskets | Anti-static PEBA, pad-print marking, low-shear molding (to protect sensitive components) |
| Industriale | PEBA flexible connectors, pump diaphragms, valve seals | Kink-resistant grades, gas-assist molding for complex geometries |
Caso di studio: How We Solved a Medical Device Client’s Kink Problem
A leading medical device manufacturer approached us with a critical issue: their existing IV tube (made from PVC) kinked easily, disrupting fluid flow and risking patient safety. They needed a kink-resistant IV tube that was also biocompatible and sterilizable.
La nostra soluzione:
- Selezione del materiale: Recommended a USP Class VI biocompatible PEBA grade with high flexural modulus (200 MPA) for kink resistance.
- Design dello stampo: Used gas-assist molding to create a reinforced tube wall (0.8 mm di spessore) with a smooth inner diameter (ID) for unobstructed flow.
- Controllo del processo: Ottimizzato in-mold cooling to reduce cycle time from 60 A 35 Secondi, enabling high-volume production.
Risultati:
- The PEBA IV tube withstood 10,000 bending cycles without kinking (contro. 500 cycles for PVC).
- Met FDA and ISO 10993 requirements for biocompatibility.
Reduced the client’s production costs by 18% (via faster cycles and lower material waste).
Why Choose Yigu Technology for Your PEBA Injection Molding Needs?
Quando si tratta di PEBA injection molding, not all suppliers are equal. La tecnologia Yigu si distingue per il nostro impegno per la qualità, flessibilità, and customer support:
- Certified Excellence: Our plant is ISO 13485 (medico) e iso 9001 (qualità) certificato, ensuring compliance with global standards.
- End-to-End Expertise: Da in-house PEBA tool design & flow simulation (using MoldFlow software) to final logistics, we handle every step.
- Prototipazione rapida: Get functional PEBA prototypes in 5–7 days (contro. 2–3 weeks from competitors) to accelerate your product development.
- 24/7 Production Support: Our team is available around the clock to address issues, ensuring on-time delivery even for urgent orders.
- Prezzi competitivi: We leverage high-volume purchasing and efficient processes to offer PEBA parts at 10–15% below market averages.
Global Logistics: JIT delivery to 30+ Paesi, with full PPAP and FDA DMF documentation for regulated industries.