Our PC 3D Printing Services

Elevate your manufacturing game with Stampa 3D da PC—the perfect fusion of durable Policarbonato and advanced produzione additiva tecnologie. From high-strength automotive components to intricate consumer electronics parts, we deliver custom solutions that blend geometrie complesse, rapid turnaround, ed efficienza in termini di costi. Whether you need prototyping or end-use parts, our precision-driven process turns your designs into reality, faster and more reliably than ever.

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What Is PC 3D Printing?

Stampa 3D da PC leverages Policarbonato (a robust, heat-resistant thermoplastic) E 3D Stampa technologies to build parts layer by layer—a core principle of produzione additiva. Unlike traditional subtractive methods, this approach uses techniques like Modellazione della deposizione fusa (FDM), Stereolitografia (SLA), E Sinterizzazione laser selettiva (SLS) to create objects from digital designs, enabling flexibility that’s hard to match.

Key technologies powering PC 3D Printing:

Technology	Core Mechanism	Ideal PC Applications
Modellazione della deposizione fusa (FDM)	Thermoplastic Extrusion of PC filament	Large-format parts (per esempio., automotive housings)
Stereolitografia (SLA)	Photopolymerization of PC-blend resins	High-detail prototypes (per esempio., consumer electronics components)
Sinterizzazione laser selettiva (SLS)	Sintering of PC powder	Durable end-use parts (per esempio., industrial gears)

At its heart, PC 3D Printing enables digital prototyping E layer-by-layer fabrication, turning abstract ideas into tangible, functional parts in days—not weeks.

Our Capabilities: Bringing Your Visions to Life

Alla tecnologia Yigu, we’ve honed a suite of capabilities to meet the diverse needs of industries ranging from aerospace to consumer goods. Our expertise covers every stage of the PC 3D Printing journey:

Custom 3D Printing: We tailor parts to your exact specs, whether you need unique geometrie complesse for robotics or lightweight structures for sports equipment.

Precision Manufacturing: Our machines deliver high-resolution printing (down to 50μm layer thickness) e tolleranze strette, ensuring parts fit seamlessly into your systems.

Large-Format Printing: We handle PC parts up to 1000mm × 800mm × 500mm—ideal for architectural models or industrial equipment enclosures.

Prototipazione rapida: Cut lead times from 4–6 weeks to 3–5 days, letting you test and refine designs faster than ever.

Post-Processing Services: From sanding to coating, we refine parts to meet your aesthetic and functional needs (per esempio., UV curing for enhanced durability).

Table: Our Capabilities vs. Industry Benchmarks

Capability	Yigu Technology Performance	Industry Average
Max Print Size	1000×800×500mm	600×600×600mm
Prototyping Lead Time	3–5 days	7–10 days
Print Resolution	50–100μm	100–200μm
Multi-Material Support	Up to 3 materiali (per esempio., computer + fibra di carbonio)	1–2 materials

Processo: From Design to Finished PC Part

Our PC 3D Printing process is a structured, quality-focused workflow that ensures consistency and reliability:

Fase di progettazione: Collaborate with our team to finalize your CAD model, optimizing it for PC’s properties (per esempio., accounting for minimal deformazione).

CAD Modeling & STL Conversion: We convert your design into an STL file—compatible with all major software di slicing (per esempio., Cura, Simplify3D).

Print Preparation: The slicer breaks the model into layers (0.05–0.3mm) and sets parameters (per esempio., temperature for PC extrusion: 250–300°C).

Layer Deposition: Using FDM (most common for PC), the printer extrudes molten PC filament layer by layer, or for resins, SLA uses UV light for curing process.

Support Structure Removal: For overhanging parts, we carefully remove soluble or breakaway supports without damaging the PC part.

Post-Curing (if applicable): SLA-printed PC parts undergo UV post-curing to boost strength and stability.

Controllo qualità: Every part is inspected with laser scanners to check precisione dimensionale and ensure it meets your specs.

Materiali: Choosing the Right PC for Your Project

Policarbonato (computer) is a versatile thermoplastic, but we offer specialized variants to match your application’s demands. Here’s how our materials stack up:

Material Type	Key Properties	Ideal Applications
Standard PC Filament	High impact resistance (65kJ/m²), resistenza al calore (120°C HDT)	Consumer electronics housings, toys
Carbon Fiber Reinforced PC	30% higher strength than standard PC, low weight	Aerospace brackets, robotics parts
Glass Fiber Reinforced PC	Improved stiffness, chemical resistance	Automotive underhood components
PC-ABS Blend	Balanced impact strength and flexibility	Industrial equipment enclosures
PC Photopolymer Resin	High detail (50μm layer), smooth surface	Medical device prototypes, jewelry

We also work with complementary materials like ABS, PLA, E nylon for multi-material projects—perfect for parts that need a mix of rigidity (computer) e flessibilità (TPU).

Trattamento superficiale: Enhancing PC Parts’ Look and Performance

PC parts often need surface treatment to meet aesthetic or functional goals. Our services transform raw prints into polished, ready-to-use components:

Sanding: Smooths rough surfaces (reduces Ra from 5–10μm to 1–2μm) for better paint adhesion.

Painting & Coating: Applies durable paints (per esempio., UV-resistant coatings) O epoxy coating for chemical resistance.

Lucidatura: Creates a glossy finish (Ra <0.5µm) for consumer-facing parts (per esempio., electronics casings).

Texturing: Adds grip patterns or matte finishes to improve usability (per esempio., sports equipment handles).

Anodizing: For metal-infused PC parts, adds a corrosion-resistant layer (ideal for automotive components).

Table: Surface Treatment Impact on PC Part Performance

Treatment	Surface Roughness (Ra)	Impact Resistance Improvement	Chemical Resistance
As-Printed	5–10μm	Base (100%)	Low (resistant to water only)
Sanded + Painted	1–2μm	+15%	Medium (resistant to oils)
Polished + Epoxy Coated	<0.5μm	+25%	High (resistant to solvents)

Tolleranze: Ensuring PC Parts Fit Perfectly

Dimensional accuracy is critical for PC parts—especially in industries like aerospace and medical devices. Our focus on tight tolerances sets us apart:

Precision Tolerances: For FDM-printed PC parts, we achieve ±0.1mm for parts up to 100mm (±0.2mm for larger parts). SLA-printed PC resins offer even tighter tolerances (±0,05 mm).

Layer Thickness: We print PC at 0.05–0.3mm layer thickness—thinner layers (0.05mm) for high detail, thicker layers (0.3mm) for faster production.

Minimizing Warping & Shrinkage: PC is prone to warping at high temperatures, so we use heated build plates (110–130°C) and enclosed printers to reduce shrinkage to <2% (industry average: 3–5%).

Material Stability: Our PC materials undergo thermal testing to ensure they maintain shape and strength in temperatures up to 120°C (critical for automotive and industrial use).

Per esempio, our PC aerospace brackets have a tolerance of ±0.08mm, meeting the strict standards of AS9100 (aerospace quality management).

Vantaggi: Why PC 3D Printing Beats Traditional Methods

Stampa 3D da PC offers a range of benefits that make it a top choice for modern manufacturing:

Personalizzazione: Create one-of-a-kind parts (per esempio., patient-specific medical device prototypes) without expensive molds.
Prototipazione rapida: Test designs in days, cutting product development time by 50% compared to injection molding.
Cost-Effective: For small batches (1–100 parts), PC 3D Printing costs 30–40% less than traditional machining.
Reduced Waste: Additive manufacturing uses only the material needed, slashing waste to <5% (contro. 20–30% for machining).
Complex Geometries: Print internal channels, overhangs, and lattice structures that are impossible with CNC machining.
High Strength & Durabilità: PC parts have 2x the impact resistance of ABS, making them ideal for end-use parts (per esempio., robotics components).

Table: PC 3D Printing vs. Traditional Manufacturing (per 50 PC Parts)

Factor	Stampa 3D da PC (FDM)	Stampaggio ad iniezione	Lavorazione CNC
Tempi di consegna	5 giorni	4 weeks	2 weeks
Costo	$1,500	$5,000 (includes mold)	$3,000
Waste	<5%	10–15%	25–30%
Design Flexibility	High (geometrie complesse)	Low (fixed mold)	Medium (limited by tooling)

Applications Industry: Where PC 3D Printing Excels

PC’s strength, resistenza al calore, and versatility make it a staple across industries. Here’s how we’re using PC 3D Printing to solve real-world problems:

Industry	Key Applications	Why PC?
Aerospace	Interior brackets, cable management parts	High strength-to-weight ratio, heat resistance
Automobilistico	Sensor housings, dashboard prototypes	Impact resistance, chemical resistance to oils
Consumer Electronics	Phone cases, laptop stands	Durabilità, sleek aesthetic potential
Dispositivi medici	Surgical tool handles, diagnostic equipment enclosures	Biocompatibility (medical-grade PC), easy sterilization
Robotics	Gear housings, structural frames	High rigidity, impact resistance
Sports Equipment	Helmet liners, bike components	Lightweight, shock absorption

Manufacturing Techniques: Matching the Right Method to Your PC Project

We use a range of tecniche di produzione to optimize PC part production, from prototyping to mass manufacturing:

Modellazione della deposizione fusa (FDM): The most common method for PC—ideal for large parts and low-to-medium volumes (1–500 units). Print speed: 30–80mm/s.

Stereolitografia (SLA): Best for high-detail PC resin parts (per esempio., medical prototypes). Layer thickness: 25–100μm.

Sinterizzazione laser selettiva (SLS): Uses PC powder to create strong, porous-free parts—great for industrial end-use parts (per esempio., ingranaggi).

Elaborazione digitale della luce (DLP): Similar to SLA but faster, using a digital light projector—ideal for small, detailed PC parts (per esempio., jewelry).

Fusione multigetto: For high-volume PC production (1,000+ unità), offering consistent part quality and fast turnaround.

Table: Technique Comparison for PC Parts

Technique	Best For	Volume Range	Lead Time	Cost per Part (100 unità)
FDM	Large, functional parts	1–500	3–5 days	20–50
SLA	High-detail prototypes	1–100	2–4 days	30–70
SLS	Durable end-use parts	50–1,000	5–7 days	40–80
Multi-Jet Fusion	High-volume production	1,000+	7–10 days	10–30

Case Studies: PC 3D Printing in Action

Our PC 3D Printing solutions have helped clients overcome manufacturing challenges and achieve their goals:

Case Study 1: Automotive Sensor Housing

Client: A global automotive supplier.

Challenge: Need a heat-resistant, impact-proof housing for engine sensors (traditional ABS parts failed in high temperatures).

Solution: FDM-printed PC housing with a glass fiber reinforcement (for extra stiffness) and epoxy coating (for chemical resistance).

Results: 0% failure rate in 6 months of testing (contro. 15% for ABS), 20% cost savings vs. injection molding, and 2-week lead time (contro. 4 weeks).

Case Study 2: Medical Diagnostic Equipment Enclosure

Client: A medical device startup.

Challenge: Develop a lightweight, sterilizable enclosure for a portable ultrasound machine (needed to fit tight dimensions).

Solution: SLA-printed medical-grade PC resin enclosure with a polished finish (for easy cleaning) and UV-curing (for durability).

Results: Met FDA biocompatibility standards, 30% lighter than aluminum enclosures, E 50% faster prototyping than machining.

Case Study 3: Robotics Gear Housing

Client: A robotics company.

Challenge: Create a gear housing that can withstand high torque and impact (CNC-machined aluminum was too heavy).

Solution: SLS-printed carbon fiber reinforced PC housing—optimized for geometrie complesse to reduce weight.

Results: 40% weight reduction, 15% higher torque resistance than aluminum, E $1,200 cost savings for 50 unità.

Why Choose Us: Your Trusted PC 3D Printing Partner

With so many 3D printing providers, here’s why Yigu Technology stands out for PC projects:

Expertise in PC: Our engineers have 8+ years of experience working with Policarbonato—we know how to avoid common pitfalls (per esempio., deformazione, poor layer adhesion) to deliver top-quality parts.

Advanced Technology: We use state-of-the-art machines (per esempio., Ultimaker S5 for FDM, Formlabs Form 4 for SLA) calibrated specifically for PC materials.

Custom Solutions: We don’t just print parts—we work with you to optimize designs for PC’s properties, ensuring the final product meets your functional and aesthetic needs.

Fast Turnaround: Our average lead time for PC parts is 3–5 days, with rush options available for urgent projects.

Proven Track Record: We’ve delivered 10,000+ PC parts to clients in aerospace, automobilistico, and medical industries—with a 98% satisfaction rate.

Competitive Pricing: We offer volume discounts (fino a 25% off for 500+ parts) and transparent pricing with no hidden fees.

Domande frequenti

Can PC 3D printed parts be used as end-use components, or are they only for prototyping?

Absolutely—PC’s high strength and durability make it ideal for end-use parts. We’ve supplied PC end-use components like automotive sensor housings, robotics gear frames, and medical device enclosures. For high-volume end-use parts (1,000+ unità), we combine FDM/SLS with multi-jet fusion to keep costs low.

What is the maximum temperature a PC 3D printed part can withstand?

Standard PC parts can handle continuous use up to 120°C (248°F) and short bursts up to 140°C (284°F). For higher-temperature applications (per esempio., aerospace underhood parts), we offer heat-resistant PC blends (reinforced with glass or carbon fiber) that can withstand up to 160°C (320°F). All our PC materials are tested for thermal stability to ensure consistent performance.

How do you ensure the quality of PC 3D printed parts for critical applications (per esempio., dispositivi medici)?

We follow a strict quality control process: (1) Using only certified materials (per esempio., medical-grade PC resin meeting ISO 10993); (2) 100% dimensional inspection with CMMs (Coordinate Measuring Machines) to check precisione dimensionale; (3) Mechanical testing (impatto, resistenza alla trazione) for every batch; (4) For medical parts, third-party sterilization and biocompatibility testing. We also provide full traceability reports for critical projects.