4140 Acciaio laminato a freddo ricotto: Una guida per le applicazioni industriali

Se operi nel settore manifatturiero, ingegneria, o qualsiasi settore che richiede elevati – metalli ad alte prestazioni, 4140 l'acciaio ricotto laminato a freddo è un materiale che dovresti conoscere bene. Questa lega offre una miscela unica di resistenza, tenacità, e lavorabilità, rendendolo adatto ad una vasta gamma di applicazioni. In questa guida, esploreremo tutto dal suo material properties and composition A applicazioni industriali E supply chain options, helping you make informed decisions for your projects.

1. Proprietà dei materiali & Composizione

Chemical Composition

4140 steel is a medium – carbonio, cromo – molybdenum alloy. The main alloying elements include:

• Carbon (C): Around 0.38 – 0.43%, which contributes to the steel’s hardness and strength.
• Chromium (Cr): Circa 0.80 – 1.10%, enhancing wear resistance and hardenability.
• Molibdeno (Mo): Con 0.15 – 0.25%, it improves the steel’s toughness, especially at high temperatures, and also contributes to hardenability.
• Manganese (Mn): In the range of 0.75 – 1.00%, it helps with strength and hardenability as well.

Proprietà meccaniche

Per esempio, in a manufacturing plant producing hydraulic cylinders, IL 4140 annealed cold rolled steel’s yield strength of 400 MPa (a value within the range) ensures that the cylinder rods can withstand the internal pressure without deforming.

2. Calore – Treatment Response & Prestazioni meccaniche

Heat Treatment Methods

• Ricottura: Heating the 4140 steel to around 840 – 870°C and then slowly cooling it. This process softens the steel, reduces internal stresses, and refines the grain structure, enhancing lavorabilità.
• Quenching and Tempering: Heating the steel to austenitizing temperature (around 840 – 860°C per 4140) followed by rapid cooling (tempra) in oil or water. Poi, it is tempered at 550 – 650°C to balance hardness and toughness. IL hardenability curve 4140 acciaio shows how the depth of hardening varies with cooling rate.
• Normalizing: Heating above the critical temperature (similar to austenitizing) and air – raffreddamento. It improves the grain structure and mechanical properties’ uniformity.

Comparison of Hardness

A manufacturer of high – stress bolts may choose quenched and tempered 4140 steel for its high hardness and strength, while for parts that require more formability and less hardness, the annealed version is preferred.

3. Lavorabilità, Formabilità & Finitura superficiale

Lavorabilità

• Machinability rating: 4140 annealed has a good machinability rating, which is better than some higher – alloy steels. Compared to 1045 acciaio, 4140 annealed has a rating of around 60 – 70% (where 1018 hot rolled = 100%).
• Recommended cutting speeds: For turning operations with high – speed steel (HSS) utensili, cutting speeds of 60 – 90 m/min are recommended. When using carbide tools, speeds can be increased to 150 – 250 m/mio.
• Chip control: Due to its relatively soft nature in the annealed state, chip control can be achieved with proper tool geometry. Per esempio, using tools with positive rake angles helps in breaking the chips into smaller pieces during machining.

Formabilità

• Cold forming limits: 4140 annealed can be cold – formed, but it requires more force compared to low – carbon steels. IL raggio di curvatura 4140 annealed cold rolled depends on the thickness of the material. For a 5 – mm thick sheet, a minimum bending radius of about 1.5 times the thickness (7.5 mm) is typically recommended.
• Weldability: 4140 steel has fair weldability. Preheating to 150 – 250°C and post – trattamento termico (tempera) are often required to prevent cracking. MIG or TIG welding with appropriate filler metals like ER80S – G can be used.

Finitura superficiale

The surface finish achievable on 4140 CR can be as low as Ra 0.2 – 0.8 µm. This smooth surface finish is beneficial for applications where friction needs to be minimized, such as in shafts and hydraulic cylinder rods.

4. Applicazioni industriali & FINE – Use Cases

• Automobilistico: Alberi motore automobilistici fatto da 4140 annealed cold rolled steel can withstand the high – stress cyclic loading during engine operation. Also, alto – stress bolts & elementi di fissaggio in engines are often made of 4140 steel due to its strength.
• Aerospaziale: Aerospace landing – gear components require materials with high strength – A – weight ratios. 4140 acciaio, especially in the heat – treated condition, can meet these requirements. Per esempio, the landing – gear struts can be made from 4140 steel to ensure durability during landing impacts.
• Petrolio e gas: Drill collars 4140 acciaio are used in drilling operations. They need to withstand high torque and compressive forces, and the strength and wear resistance of 4140 steel make it an ideal choice.
• Macchinari industriali: Ingranaggi & pinions, portautensili & infissi, E alberi & assi are commonly made from 4140 acciaio. In a gearbox, 4140 pre – hardened gears can transmit high torque efficiently.

5. Availability, Shapes & Supply Chain Options

Shapes and Sizes

• Round bar sizes: 4140 annealed cold rolled round bars are available in diameters ranging from 3 – 150 mm. Per esempio, a manufacturer of small – scale machinery may use 10 – mm diameter round bars for shafts.
• Flat bar: Thicknesses can range from 1 – 30 mm, and widths from 10 – 200 mm.
• Square & hex bar: Square bars with side lengths of 5 – 100 mm and hex bars with across – flats dimensions of 6 – 80 mm are commonly stocked.

Supply Chain

• Precisione – terra 4140 rod suppliers: There are many suppliers worldwide that offer precision – ground rods, ensuring tight tolerances. Per esempio, in the US, companies like XYZ Metals specialize in providing precision – terra 4140 aste.
• Cut – A – lunghezza 4140 annealed service: Many suppliers offer cut – A – length services, allowing customers to order the exact lengths they need. This reduces waste and costs.
• Mill minimum order 4140 CR: The mill minimum order quantity can vary, but it’s often around 1 – 5 tonnellate. Tuttavia, some suppliers may offer smaller quantities for customers with lower requirements.
• Domestic vs import 4140 disponibilità: In the US, domestic suppliers can provide shorter lead times, solitamente all'interno 1 – 2 weeks for standard sizes. Imported 4140 steel may take 4 – 6 weeks but could be more cost – effective for large orders.

6. Standard, Certificazioni & Technical Documentation

• ASTM A331: This standard covers cold – finished alloy steel bars, compreso 4140 annealed cold – finished. It defines the chemical and mechanical property requirements.
• SAE 4140 grade equivalent chart: Helps in comparing 4140 steel with other grades from different standards. Per esempio, it shows the equivalent grades in the European EN system.
• AME 6381 4140 annealed specification: Aerospace Material Specification (AME) that details the requirements for 4140 annealed steel used in aerospace applications.
• IN 1.7225 / 42CrMo4 vs 4140: IN 1.7225 (42CrMo4) is the European equivalent of 4140 acciaio. While they have similar chemical compositions, there may be slight differences in mechanical properties due to manufacturing variations.
• Material test report (MTR) 4140: A document provided by the supplier that shows the test results for chemical composition and mechanical properties of the supplied 4140 acciaio.
• ISO 9001 & AS9100 certified 4140 supplier: ISO 9001 ensures quality management systems, and AS9100 is for aerospace – related quality. Suppliers with these certifications can provide more reliable products.
• PORTATA & RoHS compliance 4140 acciaio: PORTATA (Registration, Evaluation, Authorization, and Restriction of Chemicals) and RoHS (Restriction of Hazardous Substances) ensure that the 4140 steel does not contain harmful substances above the regulated limits.

Yigu Technology’s Perspective on 4140 Acciaio laminato a freddo ricotto

Alla tecnologia Yigu, we’ve witnessed the versatility of 4140 annealed cold rolled steel in various projects. For applications that demand a balance of strength and machinability, like in the production of high – ingranaggi di precisione, this material is a top choice. We often recommend it to clients in the automotive and machinery industries. Our team can assist in selecting the right heat – treated state and shape based on your project requirements, ensuring cost – efficiency and high – quality end – products.

Domande frequenti

1. Can 4140 annealed cold rolled steel be welded easily?

4140 steel has fair weldability. Tuttavia, preheating to 150 – 250°C and post – trattamento termico (tempera) are often required to prevent cracking. Using appropriate welding methods like MIG or TIG with suitable filler metals can ensure a strong joint.

2. What is the difference between 4140 annealed and 4140 quenched and tempered?

4140 annealed is softer, with a hardness of 170 – 210 BHN, and is more suitable for applications requiring formability and ease of machining. 4140 quenched and tempered is much harder, with a hardness of 40 – 50 HRC (388 – 477 BHN), and is used for applications where high strength and wear resistance are crucial.

3. Where can I find a reliable supplier for 4140 annealed cold rolled steel?

You can look for suppliers with ISO 9001 or AS9100 certifications, depending on your industry. Domestic suppliers may offer shorter lead times, while imported options could be more cost – effective for large orders. Requesting material test reports (MTRs) can help ensure the quality of the supplied steel.