Condensed silicone et additive silicone are two dominant silicone polymer types, each with unique chemical compositions, curing behaviors, and performance traits. The choice between them directly impacts project costs, précision, and application suitability—whether you’re making DIY crafts, industrial molds, ou dispositifs médicaux. This article breaks down their differences across 7 dimensions critiques, with clear comparisons, Exemples du monde réel, and selection guidelines to help you choose the right silicone for your needs.
1. Composition chimique & Structure moléculaire
The fundamental difference between the two silicones lies in their base components and molecular chains—this drives all other performance variations.
| Aspect | Condensed Silicone | Additif silicone |
| Main Chain | Terminated dimethicone (contains active hydroxyl groups (-OH)). | Vinyl-terminated dimethicone (no active hydroxyl groups). |
| Crosslinking Agent | Methyl triethoxysilane or similar compounds (triggers condensation reactions). | Hydrogen-containing silicone oil (enables addition reactions via silicon-hydrogen bonds). |
| Catalyst | Organotin compounds (Par exemple, dibutyltin dilaurate). | Platinum complexes (Par exemple, chloroplatinic acid complexes). |
| Molecular Stability | Low—hydroxyl groups react easily with moisture in air (prone to premature curing). | High—no active groups; resistant to environmental interference (stable in storage). |
Impact clé: Additive silicone’s stable molecular structure makes it ideal for long-term storage and precision applications (Par exemple, medical device molds), while condensed silicone’s reactive hydroxyl groups require tight sealing to avoid waste.
2. Curing Mechanism & By-Products
How each silicone hardens and the substances it releases during curing are critical for safety and application suitability.
| Curing Trait | Condensed Silicone | Additif silicone |
| Reaction Type | Condensation reaction (hydroxyl groups react with crosslinkers). | Addition reaction (silicon-hydrogen bonds (Si-H) react with vinyl groups (Vi)). |
| By-Products | Releases small molecules: éthanol, eau, or acetic acid (acetic acid types have a mild vinegar-like odor). | No by-products—clean curing (pas d'odeur, no volatile emissions). |
| Environmental Dependence | Relies on air moisture for curing (faster in high humidity; slow or incomplete in dry environments). | No moisture dependence—curing speed depends on temperature or catalyst concentration. |
| Curing Speed Control | Hard to adjust—largely determined by humidity (Par exemple, 24–48 hours at 50% humidité). | Highly controllable—accelerate with heat (60°C cuts time by 50%) or higher catalyst dosage. |
Exemple du monde réel: A DIY enthusiast making candle molds with condensed silicone finds curing takes 36 hours in a dry winter room (30% humidité), mais seulement 20 hours in a humid summer (70% humidité). An electronics manufacturer using additive silicone for LED lens potting cures parts in 2 hours at 80°C—consistent results regardless of weather.
3. Performance Characteristics
This dimension directly affects precision, durabilité, and application scope—especially for industrial or high-stakes uses.
| Métrique de performance | Condensed Silicone | Additif silicone |
| Taux de retrait | Haut (1–2%)—causes minor detail distortion (Pas pour les pièces de précision). | Faible (0.1–0,5%)—retains fine details (ideal for semiconductor molds or jewelry). |
| Gamme de dureté | Étroit (Shore A 20–40)—mostly soft, flexible variants. | Large (Shore A 10–60)—adjustable for soft (Par exemple, medical catheters) or rigid (Par exemple, pièces optiques) besoins. |
| Allongement à la pause | Modéré (200–250%)—may tear under high stress. | Haut (300–400%)—handles stretching (Par exemple, flexible gaskets for machinery). |
| Corrosiveness | Acetic acid variants may corrode sensitive metals (Par exemple, cuivre, laiton) or electronic components. | Non-corrosive—safe for metals, électronique, and food-contact applications. |
Critical Use Case: A dental lab cannot use condensed silicone for crown molds (1–2% shrinkage ruins fit), but additive silicone’s 0.3% shrinkage ensures perfect patient-specific replicas.
4. Scénarios d'application
Their performance differences make each silicone suited to distinct use cases—matching the right type to your project avoids rework and costs.
| Catégorie | Condensed Silicone Ideal For | Additive Silicone Ideal For |
| Cost-Sensitive Projects | Low-precision, high-volume uses: door/window sealants, ordinary craft molds, low-end electronic potting. | De grande valeur, low-volume uses: composants de dispositifs médicaux, food-grade baking molds, precision electronic packaging. |
| Environmental Requirements | Non-critical environments: DIY workshops, outdoor sealing (resistant to moisture but not chemicals). | Strict environments: cleanrooms (no by-products), transformation des aliments (Conformité de la FDA), medical facilities (stérilisable). |
| Precision Needs | Parts with loose tolerances (± 0,5 mm): composants jouets, decorative plaques. | Parts with tight tolerances (± 0,1 mm): LED lenses, Affinages semi-conducteurs, couronnes dentaires. |
Exemple de l'industrie: An automotive factory uses condensed silicone for non-critical door seals (faible coût, volume élevé), but additive silicone for fuel system gaskets (non-corrosive, precise fit to prevent leaks).
5. Stockage & Operation Precautions
Proper handling ensures shelf life and curing success—each silicone has unique requirements.
| Precaution Type | Condensed Silicone | Additif silicone |
| Storage Conditions | – Seal tightly to block air moisture (premature curing occurs if exposed).- Durée de conservation: 6–12 mois (unopened). | – Store away from sulfur, amines, or phosphides (poison platinum catalysts).- Avoid high temperatures/UV (denatures silicone).- Durée de conservation: 12–24 mois (unopened). |
| Operation Safety | – Ventilate work areas (acetic acid fumes irritate airways).- Wear gloves to avoid skin contact with organotin catalysts. | – No special ventilation needed (no by-products).- Avoid contact with rubber gloves (sulfur in rubber ruins curing). |
| Substrate Preparation | Low requirements: accepts slightly oily or dusty surfaces (Adhésion forte). | High requirements: substrates must be clean/dry (oils/dust block curing). |
Erreur courante: A hobbyist leaves a can of condensed silicone open overnight—moisture triggers partial curing, making it unusable. A manufacturer uses sulfur-containing lubricants near additive silicone—platinum catalyst poisoning causes incomplete hardening.
6. Coût & Disponibilité
Cost is a key factor for budget-conscious projects—each silicone varies in material and operational expenses.
| Cost Aspect | Condensed Silicone | Additif silicone |
| Coût matériel | Faible (\(10- )20 per kg for standard grades). | Haut (\(30- )60 per kg for standard grades; up to $100/kg for medical/food grades). |
| Operational Cost | Low—no special equipment (works with basic tools like spatulas). | High—may need vacuum degassing machines (for bubble-free curing) or temperature-controlled ovens. |
| Taux de déchets | Higher—premature curing from moisture exposure or incorrect mixing. | Lower—stable in storage; curing failures are rare if platinum catalyst is protected. |
Cost Tradeoff: Une startup faisant 1000 ordinary toy molds saves \(4,000 using condensed silicone (\)15/kilos) instead of additive (\(40/kilos). Cependant, a bakery using additive silicone for food-grade molds avoids \)10,000 in FDA fines (condensed silicone is non-compliant).
7. Quick Selection Guide
Use this table to quickly match your project needs to the right silicone:
| Your Project Need | Choose Condensed Silicone? | Choose Additive Silicone? |
| Faible coût, volume élevé, faible précision | ✅ Yes | ❌ No |
| Food/medical contact or cleanroom use | ❌ No | ✅ Yes |
| Tolérances étroites (± 0,1 mm) ou de bons détails | ❌ No | ✅ Yes |
| Curing in humid environments (no oven) | ✅ Yes | ❌ No (but works, just not dependent) |
| Long-term storage (12+ mois) | ❌ No | ✅ Yes |
8. Yigu Technology’s Perspective on Condensed vs. Additif silicone
À la technologie Yigu, we’ve resolved countless project failures from misselecting silicone. A common issue: clients use condensed silicone for precision electronic molds—1–2% shrinkage ruins component fit, conduisant à \(5,000+ en retravail. We always recommend additive silicone for high-value projects (médical, électronique) despite higher costs—it eliminates shrinkage and corrosion risks. For budget projects (Par exemple, outdoor seals), condensed silicone is ideal, but we advise clients to seal containers tightly and test humidity levels. Our key insight: Don’t just choose based on cost—match silicone to your project’s precision, environnement, and compliance needs. UN \)10/kg savings on condensed silicone isn’t worth $100,000 in FDA fines for non-compliant food molds.
9. FAQ: Common Questions About Condensed & Additif silicone
T1: Can I use condensed silicone for food-contact projects (Par exemple, moules à cuisson)?
A1: No—even non-acetic acid condensed silicones lack FDA compliance (may leach chemicals). Additive silicone is the only safe choice for food contact (look for FDA 21 CFR 177.2600 attestation) as it has no by-products and meets strict purity standards.
T2: Why does my additive silicone fail to cure even with the right ratio?
A2: Platinum catalyst poisoning is the main cause—check for contact with sulfur (rubber gloves, lubrifiants), amines (some adhesives), or phosphides (certain cleaning products). Replace contaminated tools/substrates and use fresh additive silicone to fix the issue.
T3: Which silicone is better for outdoor use (Par exemple, garden fountain seals)?
A3: Condensed silicone is better for outdoor, non-critical seals—it’s cheaper and moisture accelerates curing (ideal for rainy environments). Cependant, if the seal contacts drinking water or needs to withstand chemicals (Par exemple, pool chlorine), use additive silicone (non-corrosive, plus durable).