Our Multi-Axis CNC Machining Services

Unlock the potential of complex, high-precision parts with our Multi-Axis CNC Machining services—the gold standard for crafting intricate geometries across aerospace, médical, et industries automobiles. From 3-axis milling to 5-axis turning, we deliver unmatched précision, temps de configuration réduit, and consistent results for metals (titane, acier inoxydable), composites, et plastiques. Whether you need prototypes or high-volume production, our tailored solutions boost efficiency, réduire les coûts, and turn your most ambitious designs into reality.​

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What Is Multi-Axis CNC Machining?

Usinage CNC multi-axe est une fabrication avancée technologie that uses computer-controlled machines with multiple axes of motion to shape raw materials into complex parts. Unlike traditional 2-axis machining (limited to length/width), it adds rotational axes to manipulate the part or cutting tool—enabling seamless fabrication of 3D geometries that would be impossible with fewer axes.​

Le Aperçu du processus is intuitive: A CNC (Contrôle numérique de l'ordinateur) system interprets design files to guide the machine’s axes, which move the cutting tool (Par exemple, moulin, percer) or the part itself. The number of axes defines the machine’s capability:​

• 3-Axe cnc: Se déplace le long de x (gauche / droite), Oui (forward/backward), et z (vers le haut) linear axes—ideal for simple 3D parts like brackets.​

• 4-Axe cnc: Adds a rotational A-axis (spins the part around the X-axis)—perfect for parts needing features on cylindrical surfaces (Par exemple, engrenages).​

• 5-Axe cnc: Adds two rotational axes (UN + B or A + C)—lets the tool approach the part from any angle, making it possible to machine complex shapes like aerospace turbine blades.​

To explain “Comment ça marche” simply: Imagine a sculptor who can move their chisel in 5 different directions (not just up/down/left/right, but also twisting the sculpture). The CNC system acts as the sculptor’s “brain,” following a digital design to carve the part with extreme accuracy. This flexibility is the core of Usinage CNC multi-axe—turning complex blueprints into tangible, pièces précises.

Our Multi-Axis CNC Machining Capabilities

Nous proposons une gamme complète capacités d'usinage across 3-axis, 4-axe, and 5-axis systems to meet diverse project needs. Vous trouverez ci-dessous une répartition détaillée de nos principales capacités, y compris maximum part size, épaisseur de matériau, niveaux de précision, usinage personnalisé, et réalisations en matière de tolérance:​

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Whether you need a simple 3-axis bracket or a 5-axis turbine blade, our capabilities scale to match your design’s complexity.

The Multi-Axis CNC Machining Process

Notre processus étape par étape is designed to ensure precision, efficacité, and consistency—from design to finished part. Each phase is optimized to minimize errors and meet your specifications:​

1. Conception et modélisation CAO: We start by reviewing your existing CAD (Conception assistée par ordinateur) model or collaborating to create one. Our engineers refine the design for manufacturability—e.g., adjusting undercuts to be accessible by 5-axis tools or simplifying features to reduce machining time. For prototype projects, we offer 3D modeling support to turn sketches into actionable CAD files.​

2. Programmation de came: The CAD model is imported into CAM (Fabrication assistée par ordinateur) logiciel, which generates the chemins d'outils (the cutting tool’s movement). For multi-axis parts, we program rotational axes (ABC) to ensure the tool approaches the part from optimal angles—avoiding collisions and ensuring smooth cuts.​

3. Configuration et calibrage: The raw material is secured in a fixture (custom-made for complex parts) on the machine bed. We calibrate the machine’s axes using laser measuring tools to ensure alignment (critical for multi-axis precision). Outils de coupe (Par exemple, moulin à bout, forets) are loaded, et systèmes de refroidissement are activated to prevent tool overheating and improve surface finish.​

4. Exécution d'usinage: The CNC system takes control, executing the programmed tool paths. For 5-axis parts, the machine synchronizes linear (X / y / z) and rotational (ABC) axes to machine complex features in one setup (no need to reposition the part). Our operators monitor the process in real time to address any issues (Par exemple, usure).​

Inspection après usinage: Après l'usinage, Chaque partie subit une inspection rigoureuse. Nous utilisons CMMS (Coordonner les machines de mesure) to verify dimensions against the CAD model, check surface finish with profilometers, and ensure tolerances are met. Parts requiring finishing move to débarquant ou polissage mesures.

Matériaux avec lesquels nous travaillons

Usinage CNC multi-axe excels with a wide range of materials—from hard metals to lightweight composites. Vous trouverez ci-dessous une ventilation de nos matériaux pris en charge, leurs propriétés clés, et utilisations idéales:​

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We test all materials before machining to optimize tool selection and speeds—ensuring consistent quality across every part.

Traitement de surface & Options de finition

Après l'usinage, Nous offrons une gamme de traitement de surface et options de finition pour améliorer la durabilité des pièces, apparence, et les fonctionnalités. Nos services les plus populaires incluent:​

• Affûtage: Crée un lisse, surface plane (idéal pour les pièces nécessitant un ajustement serré, Par exemple, composants du moteur).​

• Polissage: Delivers a glossy finish for visible parts (Par exemple, stainless steel medical devices or brass decorative pieces).​

• Peinture: Applique un revêtement résistant à la corrosion (available in matte/gloss finishes) for outdoor/industrial parts.​

• Revêtement: Les options incluent le revêtement en poudre (épais, résistant aux rayures) and PVD (Dépôt de vapeur physique) coating for high-wear parts (Par exemple, outillage).​

• Anodisation: Ajoute une couche d'oxyde protectrice à l'aluminium (améliore la résistance à la corrosion; available in custom colors for automotive/aerospace parts).​

• Traitement thermique: Renforce les métaux (Par exemple, implants en titane, outils en acier) by heating/cooling—improving hardness and durability.​

• Débarquant: Supprime les arêtes vives (Critique pour la sécurité, Par exemple, electronics casings or medical tools).​

Le tableau ci-dessous compare nos options de finition par facteurs clés:​

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Tolérances & Assurance qualité

Tolérances et normes de précision are the foundation of our service—we understand that even 微小 (tiny) deviations can ruin complex parts (Par exemple, lames de turbine aérospatiale). Notre niveaux de précision et gammes de tolérance sont adaptés à votre matériau et à votre application, soutenu par une rigueur techniques de mesure et processus de contrôle de qualité:​

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Notre processus de contrôle de qualité inclure:​

• Pré-masseur: Inspecter les matières premières pour détecter les défauts (Par exemple, fissures dans le titane, fraying in composites) and verifying dimensions.​

• En cours: Real-time monitoring of tool paths and axis alignment via CNC software; contrôles périodiques avec des pieds à coulisse/micromètres.​

• Après l'achat: 100% inspection with CMMs (for multi-axis parts) and surface finish testing; parties critiques (Par exemple, implants médicaux) undergo additional testing (Par exemple, tests de stress, Vérification de la biocompatibilité).​

Documentation: We provide a detailed quality report with every order, including measurement data, Résultats de l'inspection, and compliance certificates (Par exemple, OIN 9001, FDA pour les pièces médicales).

Key Advantages of Multi-Axis CNC Machining

Compared to traditional 2-axis or 3-axis machining, Usinage CNC multi-axe offers transformative benefits for complex parts:​

1. Haute précision: 5-axis machines achieve tolerances as tight as ±0.005mm—critical for aerospace/medical parts where fitment and performance are non-negotiable.​

2. Géométries complexes: Rotational axes enable machining of undercuts, surfaces courbes, and 3D features (Par exemple, lames de turbine, implants orthopédiques) that would require multiple setups (or be impossible) with fewer axes.​

3. Temps de configuration réduit: Multi-axis machines finish parts in one setup (no need to reposition the part for different features). This cuts setup time by 50–70% compared to 3-axis machining.​

4. Increased Efficiency: Fewer setups mean less operator time and faster production. Pour les commandes à volume élevé (Par exemple, pièces automobiles), this translates to 30–40% shorter lead times.​

5. Versatilité: One machine handles metals, composites, and plastics—so you can use a single service for diverse projects (Par exemple, a medical device with aluminum frames and plastic casings).​

6. Rentabilité: Reduced setup time and fewer errors lower labor costs; one-setup machining reduces material waste (no need to cut extra material for repositioning).​

Cohérence et répétabilité: CNC programming ensures every part is identical—critical for mass production (Par exemple, 10,000 identical brass connectors) ou pièces de remplacement (Par exemple, composants aérospatiaux).

Applications de l'industrie

Usinage CNC multi-axe is used across industries that demand complex, pièces de haute précision. Voici ses applications les plus courantes:​

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Par exemple, in the medical industry, our 5-axis machining creates titanium hip implants with complex, patient-specific geometries—ensuring a perfect fit. En aérospatial, 5-axis turbine blades are machined to tight tolerances to maximize fuel efficiency.

Techniques de fabrication avancées

To deliver exceptional results, Nous utilisons de la pointe techniques d'usinage and optimized processes for multi-axis systems:​

• Fraisage: Uses rotating cutting tools to remove material (ideal for 3D parts). For 5-axis milling, we use “simultaneous 5-axis” (all axes move at once) to machine curved surfaces (Par exemple, lames de turbine).​

• Tournant: Rotates the part while a cutting tool shapes it (used for cylindrical parts like shafts). 4-axis turning adds a rotational axis to machine features like slots or holes on the part’s side.​

• Drilling/Boring: Crée des trous précis (down to 0.5mm diameter) for electronics or medical parts. 5-axis drilling ensures holes are aligned at complex angles (Par exemple, aerospace frame components).​

• Optimisation du chemin d'outil: CAM software generates efficient tool paths to reduce cutting time—e.g., “high-speed machining” for aluminum (faster speeds, smaller cuts) or “ trochoidal milling” for titanium (réduit l'usure des outils).​

• Outils de coupe: We use carbide tools for hard metals (titanium/steel) and high-speed steel tools for plastics/composites. For 5-axis machining, we use “indexable tools” (replaceable cutting edges) to reduce downtime.​

Systèmes de liquide de refroidissement: Liquide de refroidissement haute pression (jusqu'à 100 bar) is used for metals—reducing heat, improving surface finish, and extending tool life. Pour les plastiques, we use mist coolant to prevent melting.

Études de cas: Réussite

Notre Multi-Axis CNC Machining services have helped clients across high-precision industries overcome design challenges and achieve production goals. Vous trouverez ci-dessous deux Projets réussis showcasing our expertise in 5-axis machining and custom solutions:​

Étude de cas 1: Aerospace Turbine Blade Manufacturer​

• Défi: Le client avait besoin 1,000 titanium turbine blades for jet engines—each with complex curved surfaces, sous-dépouille, and a tolerance requirement of ±0.005mm. Their previous supplier used 3-axis machining, which required 5 separate setups (causing misalignment issues) and a 6-week lead time. The blades also failed fatigue tests due to inconsistent surface finish from multiple setups.​

• Solution: We opted for 5-Axis CNC Usinage (simultaneous A+B axes) to machine each blade in one setup—eliminating alignment errors. We used carbide cutting tools (optimized for titanium) and trochoidal milling (un machining technique that reduces tool wear) to maintain precision. Liquide de refroidissement haute pression (100 bar) was used to improve surface finish and prevent tool overheating. Our CAM team also optimized chemins d'outils to reduce cutting time by 30%.​

• Résultats:​

• 100% of blades met the ±0.005mm tolerance—alignment errors dropped from 0.02mm (previous supplier) to 0.003mm.​

• Fatigue test pass rate increased from 75% à 99% (thanks to consistent surface finish).​

• Lead time shortened from 6 des semaines pour 3 weeks—helping the client meet their jet engine production schedule.​

• Témoignage client: “The 5-axis machined blades are far more consistent than what we got before. The one-setup process eliminated our biggest pain points—misalignment and slow delivery. We’ve now made them our sole supplier for turbine blades.” — Raj S., Aerospace Engineering Director.​

• Before and After: 3-axis blades had visible tool marks and inconsistent curves; 5-axis blades featured smooth, uniform surfaces that met aerospace fatigue standards.​

Étude de cas 2: Medical Device Company (Custom Hip Implants)​

• Défi: Le client avait besoin 500 patient-specific titanium hip implants—each tailored to a patient’s CT scan (unique 3D geometry). The implants required a porous surface (pour l'intégration osseuse) and a polished articulating surface (for smooth movement), with a tolerance of ±0.006mm. The client also needed FDA-compliant documentation for each implant.​

• Solution: Nous avons utilisé 5-Axis CNC Usinage to carve each implant’s base geometry from titanium blanks. For the porous surface (critical for bone growth), we added a secondary 5-axis milling step with micro-end mills (0.5diamètre mm). The articulating surface was finished with polissage (to a Ra 0.8μm surface roughness). Notre processus de contrôle de qualité compris 100% Inspection CMM (comparing each implant to the patient’s CT-derived CAD model) and biocompatibility testing (par normes de la FDA). We also provided individual documentation for each implant (including machining parameters and inspection data).​

• Résultats:​

• All implants met the ±0.006mm tolerance and FDA requirements—no rejections.​

• Surgeons reported a 40% reduction in implant alignment time (due to precise patient-specific geometry).​

• The client’s patient satisfaction score increased by 25% (thanks to better implant fit and faster recovery times).​

Challenge Overcome: Traditional 3-axis machining couldn’t replicate the implant’s complex porous geometry; 5-axis machining allowed us to access all angles of the custom design.

Why Choose Our Multi-Axis CNC Machining Services?

With numerous multi-axis machining providers, here’s what sets us apart as a trusted partner for aerospace, médical, et industries automobiles:​

• Expertise in Multi-Axis Machining: Notre équipe a 20+ years of specialized experience in 3-axis, 4-axe, and 5-axis machining. Our engineers are certified in advanced CAM software (Mastercam, FAO SolidWorks) and have deep knowledge of axes of motion synchronization—critical for complex 5-axis parts. We regularly train our team on new techniques d'usinage (Par exemple, trochoidal milling, high-speed machining) to stay ahead of industry standards.​

• Experience in Various Industries: Nous avons servi 700+ Clients à travers l'aérospatiale (lames de turbine, parties structurelles), médical (implants, outils chirurgicaux), automobile (composants de transmission), et défense (armor parts). This cross-industry experience means we understand sector-specific requirements: FAA compliance for aerospace, FDA regulations for medical devices, and ISO/TS 16949 for automotive.​

• High-Quality Equipment: We invest in state-of-the-art machinery—including 12 5-Machines Axe CNC (5 with simultaneous axes for complex parts), 8 4-machines à axe, et 15 3-machines à axe. All machines are equipped with laser calibration tools (calibrated monthly) to maintain precision. We also use automated tool changers (jusqu'à 40 tools per machine) to reduce setup time for high-volume orders.​

• Excellent service client: Notre équipe est disponible 24/7 to support your project—from design consultation to post-delivery. We offer free CAD/CAM reviews (helping you optimize designs for multi-axis machining, Par exemple, adjusting undercuts to be 5-axis accessible) and free sample parts (so you can verify quality before placing large orders). For medical/aerospace clients, we assign a dedicated project manager to ensure compliance and on-time delivery.​

• Temps de revirement rapide: Our optimized processes and equipment deliver industry-leading lead times:​

• Prototypes (1–10 unités): 1–3 jours (3-axis/4-axis); 3–5 jours (5-axe)​

• Low-volume orders (10–100 unités): 5–7 jours (3-axis/4-axis); 7–10 jours (5-axe)​

• High-volume orders (100+ unités): 10–14 jours (3-axis/4-axis); 14–21 jours (5-axe)​

Pour des projets urgents (Par exemple, aerospace emergency replacements), we offer rush services—delivering 5-axis parts in as little as 7 jours (pour les petits lots) without compromising precision.​

• Solutions rentables: We help you save costs through:​

• One-setup machining: Reduces labor costs by 40–50% compared to multi-setup 3-axis machining.​

• Optimisation du chemin d'outil: CAM software reduces cutting time by 20–30%, lowering electricity and tool wear costs.​

• Volume discounts: 10% off orders over 500 unités, 15% off orders over 1,000 unités (ideal for automotive/aerospace high-volume parts).​

• Innovative Techniques: We adopt cutting-edge solutions to solve complex problems:​

• AI-powered CAM programming: Automatically optimizes tool paths for complex geometries (reducing programming time by 50%).​

• Porous surface machining: Specialized 5-axis techniques for medical implants (meets FDA requirements for bone integration).​

Hybrid machining: Combinaison du broyage à 5 axes avec fabrication additive (for parts with both complex geometries and lightweight structures).

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