Our Mold CNC Machining Services
À la technologie Yigu, we elevate Moule Usinage CNC to new heights with cutting-edge Ingénierie de précision et à la pointe de la technologie Équipement CNC. De la coutume Moules d'injection to high-performance Moule à moulage, Notre expertise dans Fabrication d'outils et Fabrication de moules Fournit cohérent, durable, and cost-effective solutions—empowering your production line to achieve seamless, high-quality output every time.

Définition: What Is Mold CNC Machining?
Moule Usinage CNC est une branche spécialisée de Fabrication mécanique qui utilise Contrôle numérique de l'ordinateur (CNC) technology to craft precise, complex molds for industrial production. Unlike traditional manual toolmaking, which relies on human skill and is prone to variation, this process leverages pre-programmed software to control Outils de coupe and machinery—ensuring every mold component meets exact specifications.
À la base, Moule Usinage CNC combines advanced Technologie d'usinage with digital precision to create molds used in key manufacturing processes like Moulage par injection (pour les plastiques), Moulage (pour les métaux), and blow molding (for hollow parts). These molds act as the “plan” pour pièces produites en série; their accuracy directly impacts the quality, cohérence, and cost of the final products—whether it’s a plastic toy, an automotive component, or a medical device. Mettre simplement, it’s the backbone of efficient, high-volume manufacturing, turning design concepts into repeatable, reliable production tools.
Nos capacités: Mastering Mold CNC Excellence
À la technologie Yigu, notre Moule Usinage CNC capabilities are tailored to meet the diverse needs of industries ranging from automotive to consumer goods. We invest in top-tier equipment and train our team to handle even the most complex mold designs, ensuring we deliver solutions that align with your production goals—whether you need a prototype mold or high-volume mold production.
Présentation des capacités clés
Capacité | Description | Spécifications techniques |
Usinage de haute précision | Craft mold components with ultra-tight tolerances for consistent part production | Jusqu'à ± 0,001 mm de tolérance; surface finish as smooth as Ra 0.4 μm |
Équipement CNC avancé | A full fleet of specialized machines for mold-specific tasks | 5-Axis CNC Mills, high-speed CNC engraving machines, et Edm (Usinage à décharge électrique) systèmes |
Custom Mold Making | Design and manufacture molds tailored to your unique product requirements | Prend en charge les géométries complexes (Par exemple, sous-dépouille, murs fins) and custom cavity counts |
Assurance qualité | Rigorous testing to ensure molds perform reliably in production | En ligne cmm (Coordonner la machine à mesurer) inspections; OIN 9001 & IATF 16949 (automobile) certifié |
Prototypage rapide | Fast turnaround for mold prototypes to validate design and production feasibility | Prototype molds ready in 5–7 business days; functional test runs included |
Capacité de production | Scale from small-batch mold production to large-volume orders | Jusqu'à 50 complex molds/month; flexible scheduling for peak demand |
Expertise technique | Équipe d'ingénieurs avec 12+ years of mold CNC machining experience | Specialized in multi-cavity molds, hot-runner molds, and micro-precision molds |
Usinage multi-axe | Access hard-to-reach areas in complex mold designs (Par exemple, core and cavity) | 5-L'usinage de l'axe réduit le temps de configuration par 45% contre. traditional 3-axis methods; minimizes tool marks |
Whether you need a custom Blow Mold for plastic bottles or a high-precision Compression Mold for rubber parts, our capabilities ensure your mold is built to last, perform, and scale with your business.
Parties communes: Molds We Specialize In
Moule Usinage CNC excels at producing a wide range of molds, each designed for specific manufacturing processes and materials. These molds are the unsung heroes of mass production, enabling the cost-effective creation of millions of identical parts. Below are the most common molds we manufacture, along with their key uses:
Mold Type | Description | Applications primaires |
Moules d'injection | Two-part molds (core and cavity) that inject molten plastic under high pressure | Biens de consommation (jouets, conteneurs), pièces automobiles (tableaux de bord, connecteurs), dispositifs médicaux (seringues, inhalateurs) |
Moule à moulage | Heat-resistant molds for injecting molten metals (aluminium, zinc) under pressure | Composants automobiles (supports de moteur, centres de roue), électronique (chauffer), matériel (poignées de porte) |
Blow Molds | Molds that shape hollow parts by blowing air into molten plastic or glass | Conditionnement (bouteilles, jars), automobile (réservoirs de carburant), articles ménagers (conteneurs, vases) |
Compression Molds | Molds that press material (plastique, caoutchouc, composite) into shape under heat and pressure | Rubber parts (Joints joints, joints), composite components (aerospace panels), isolants électriques |
Transfer Molds | Hybrid of injection and compression molds; melts material in a chamber before transferring to the mold | High-performance plastics (pour l'électronique), caoutchouc (scellés), alliages métalliques (petites pièces de précision) |
Core and Cavity Components | Inner (cœur) and outer (cavity) parts that define the shape of the final product | All mold types; critical for part accuracy and surface finish |
Ejector Pins and Sleeves | Components that push the finished part out of the mold after production | Moules d'injection, moule à moulage; prevent part sticking and ensure consistent ejection |
Each mold is manufactured with the precision and durability that only Moule Usinage CNC can provide—ensuring your production line runs smoothly, with minimal downtime and maximum part quality.
Processus: The Step-by-Step Mold CNC Machining Journey
Notre Moule Usinage CNC Le processus est un, customer-focused workflow designed to turn your product design into a high-performance mold. Chaque étape est optimisée pour la précision, efficacité, et la fiabilité, with clear communication to keep you updated on progress.
The 8-Step Mold CNC Machining Process
- Conception et simulation: We start by reviewing your product’s 2D/3D CAD files (Par exemple, de SolidWorks ou AutoCAD). Our engineers use specialized mold simulation software (Par exemple, MoldFlow) to test the mold design—predicting issues like plastic flow, temps de refroidissement, or part warpage before machining begins. This step reduces costly reworks and ensures the mold produces perfect parts.
- Sélection des matériaux: Based on your mold’s use (Par exemple, material to be molded, volume de production, temperature requirements), we help you choose the right mold material (Voir section 5 pour les options). We source materials from certified suppliers to guarantee durability and performance.
- Programmation CNC: Our programmers convert the mold design into G-code (La langue que les machines CNC utilisent). The code includes detailed tool paths, vitesses de coupe, and depths—with extra attention to critical areas like Core and Cavity Components et Ejector Pins.
- Opérations d'usinage: The programmed CNC machines (5-moulins à axe, EDM systems) execute the cuts. Usinage multi-axe is used for complex mold geometries, allowing the tool to reach every surface without repositioning the mold—ensuring consistency and reducing errors.
- Inspection et test: Après l'usinage, each mold component undergoes rigorous inspection. Nous utilisons CMMS, scanners laser, and optical comparators to check dimensions, tolérances, and surface finish—ensuring they match your design specs exactly.
- Processus de finition: Mold components are polished (for smooth part surfaces), recouvert (Par exemple, titanium nitride for wear resistance), ou traité à la chaleur (to enhance hardness). These steps extend the mold’s lifespan and improve part quality.
- Assemblage et intégration: We assemble all mold components (cœur, cavity, épingles d'éjection, systèmes de refroidissement) and test the mold’s functionality. This includes dry runs to ensure smooth operation and proper ejection.
- Contrôle de qualité: A final full-system test is conducted—we run a small batch of parts (using your target material) to verify the mold produces consistent, Résultats de haute qualité. Only after passing this test is the mold shipped to you.
This process is transparent—you’ll receive regular updates, including design approvals, rapports d'inspection, and test run samples, so you’re always in control.
Matériels: Choosing the Right Foundation for Your Mold
Le succès d'un Moule Usinage CNC Le projet dépend fortement de la sélection des matériaux. Different mold materials have unique properties (dureté, résistance à la chaleur, machinabilité) that make them suitable for specific applications—whether you’re molding plastic toys or high-temperature metal parts. We work with a wide range of materials to match your mold’s needs:
Mold Material Options and Their Benefits
Matériel | Propriétés clés | Applications idéales |
Outils | Dureté élevée, se résistance à l'usure, et résistance à la chaleur | Moule à moulage (pour les métaux), volume élevé Moules d'injection (plastique), molds for abrasive materials |
Acier inoxydable | Résistant à la corrosion, facile à nettoyer, good heat conductivity | Médical Moules d'injection (requires sterilization), food-grade packaging molds, marine industry molds |
Alliages en aluminium | Léger, fast heat dissipation, rentable | Low-to-medium volume Moules d'injection (plastique), Blow Molds, moules prototypes (revirement rapide) |
Laiton | Excellente machinabilité, bonne conductivité thermique, résistant à la corrosion | Small precision molds (Par exemple, composants électroniques), molds for low-temperature materials |
Bronze | Résistance à l'usure élevée, good heat retention, durable | Molds for rubber (Compression Molds), molds for high-friction parts |
Matériaux de plastique (Par exemple, Jeter un coup d'œil) | Léger, résistant aux produits chimiques, faible coût | Moules prototypes, low-volume production molds (Par exemple, custom hobby parts) |
Matériaux composites | Ratio de force / poids élevé, résistant à la chaleur, customizable | Aérospatial Moules d'injection, molds for high-performance plastics |
Aciers durcis (Par exemple, H13, S7) | Ultra-dure (50–60 HRC), extreme heat resistance, long lifespan | Volume élevé Moule à moulage (aluminium, zinc), molds for high-temperature plastics (Par exemple, nylon) |
Our engineers will help you select the perfect material—balancing performance, coût, and lifespan to ensure your mold delivers maximum value.
Avantages: Why Mold CNC Machining Outperforms Traditional Toolmaking
Moule Usinage CNC offers a host of advantages over traditional manual toolmaking or outdated mold manufacturing methods. These benefits make it the top choice for industries that demand consistency, efficacité, and high-quality production.
Core Advantages of Mold CNC Machining
- Précision et précision: CNC machines achieve tolerances as tight as ±0.001 mm—far better than manual toolmaking. This ensures every part produced from the mold is identical, even for complex designs like undercuts or thin walls.
- Cohérence et reproductibilité: Une fois programmé, a CNC machine can produce multiple identical molds (or mold components) with zero variation. This is critical for businesses that need to scale production across multiple factories or replace worn molds without changing part quality.
- Rentabilité: Alors que les machines CNC ont des coûts initiaux plus élevés, they reduce labor time (no manual grinding or fitting) et les déchets (precise cuts mean less material scrap). For high-volume mold production, this lowers the total cost per mold by up to 30% contre. Méthodes traditionnelles.
- Efficacité du temps: Les machines CNC fonctionnent 24/7 avec une supervision minimale. They also complete complex mold designs 50% faster than manual toolmaking—reducing lead times from months to weeks (or even days for prototypes).
- Personnalisation: CNC machining handles complex, one-of-a-kind mold designs with ease. Whether you need a multi-cavity Injection Mold or a custom Blow Mold for a unique product shape, we can bring your vision to life.
- Durabilité améliorée: Molds made with CNC machining have consistent material properties and smooth surfaces—reducing wear and tear during production. A well-made CNC mold can produce 1–5 million parts (Selon le matériel), contre. 500,000–1 million for a manually made mold.
- Déchets réduits: Precise tool paths mean less material is wasted during machining. This not only cuts costs but also makes the process more environmentally friendly—aligning with sustainable manufacturing goals.
- High Surface Finish: CNC machining produces molds with ultra-smooth surfaces (RA 0,4-0,8 μm), eliminating the need for post-production polishing. This results in finished parts with a professional, blemish-free appearance—critical for consumer-facing products.
En bref, Moule Usinage CNC helps you get better molds, plus rapide, and at a lower cost—giving your production line a competitive edge.
Études de cas: Real-World Mold CNC Machining Success
À la technologie Yigu, notre Moule Usinage CNC solutions have helped clients across industries solve production challenges, réduire les coûts, and improve part quality. Vous trouverez ci-dessous trois études de cas clés qui présentent notre expertise:
Étude de cas 1: High-Volume Injection Molds for a Consumer Goods Brand
Défi: A leading consumer goods company needed 10 Moules d'injection for a new line of plastic food containers. The molds required 8 cavities each (to maximize output) and had to produce 5 million containers/year with zero defects. The client’s previous supplier struggled with inconsistent part thickness and mold wear (Les moules ont échoué après 1 million parts).
Solution: Nous avons utilisé Outils (H13, durci à 52 CRH) for the molds—chosen for its wear resistance and heat dissipation. Notre 5-Axis CNC Usinage ensured the 8 cavities in each mold were identical (±0.002 mm tolerance), and we added a titanium nitride coating to extend mold lifespan. We also optimized the cooling system via Conception et simulation to reduce cycle time.
Résultats:
- Moules produits 5 million defect-free containers/year—meeting the client’s volume target.
- Mold lifespan increased to 3 million parts (3x longer than the previous supplier’s molds).
- Temps de cycle réduit de 20% (depuis 30 quelques secondes à 24 secondes par pièce), cutting production costs by 15%.
- Témoignage client: “Yigu’s molds transformed our production—we now meet demand faster and with zero waste. Their precision is unmatched.” — Production Director, Consumer Goods Brand
Étude de cas 2: Die Casting Molds for an Automotive Supplier
Défi: Un fournisseur automobile nécessaire 3 Moule à moulage for aluminum engine brackets. The brackets required tight tolerances (± 0,005 mm) and had complex geometries (undercuts and thin walls). The client’s previous mold failed during testing due to uneven metal flow, causing part warpage.
Solution: Nous avons utilisé Acier trempé (S7) for the molds—selected for its heat resistance (critical for molten aluminum). Notre Expertise technique dans Usinage multi-axe allowed us to create the undercuts without compromising precision. Nous avons également utilisé Mold Flow Simulation to optimize the gating system (where metal enters the mold), ensuring even flow.
Résultats:
- Molds produced brackets with perfect geometry—no warpage, meeting the ±0.005 mm tolerance.
- The client passed their automotive quality audit (IATF 16949) on the first try.
- Production yield increased from 70% (with the old mold) to 99%—saving the client $200,000/year in scrap costs.
Étude de cas 3: Prototype Blow Molds for a Startup
Défi: Une startup nécessaire 2 prototype Blow Molds for a new reusable water bottle design. They had a tight deadline (2 semaines) to test the design at a trade show and needed the molds to be cost-effective (low-volume production initially).
Solution: Nous avons utilisé Alliages en aluminium for the prototype molds—chosen for its fast machinability and low cost. Notre Prototypage rapide service delivered the molds in 6 jours (faster than the client’s 2-week target). We also included a test run of 100 bottles to validate the design.
Résultats:
- The client launched their product at the trade show on time, securing 50 pre-orders.
- The prototype molds were durable enough for low-volume production (1,000 bottles/month) until the startup scaled up.
- When the startup expanded, we converted the prototype molds to high-volume Outils molds—seamlessly scaling their production.
Ces études de cas prouvent que notre Moule Usinage CNC Les solutions fournissent réel, measurable value—whether you’re a large enterprise or a growing startup.
Pourquoi nous choisir: Your Trusted Mold CNC Machining Partner
Avec autant Moule Usinage CNC fournisseurs, Pourquoi devriez-vous choisir la technologie Yigu? We don’t just build molds—we partner with you to optimize your production line, réduire les coûts, and achieve your business goals. Voici ce qui nous distingue:
- Expertise et expérience: Notre équipe a 15+ années d'expérience dans Moule Usinage CNC, with specialists in automotive, médical, and consumer goods molds. We’ve solved every mold challenge imaginable—from micro-precision medical molds to large-scale automotive die casts.
- Qualité et fiabilité: Nous sommes ISO 9001 et IATF 16949 agréé, and every mold undergoes 3 rounds of inspection (composant, assemblée, and production test). Our mold defect rate is less than 0.05%—so you can trust that your molds will perform flawlessly from day one.
- Service client: We assign a dedicated mold project manager to every client. This manager acts as your single point of contact—handling everything from design reviews to delivery updates. We respond to inquiries within 2 hours and provide weekly progress reports, so you never have to guess where your project stands.
- Innovation et technologie: Nous investissons 15% of our annual revenue in upgrading Équipement CNC avancé et logiciel. Our latest additions include 5-axis high-speed CNC machines (capable of 20,000 RPM) and AI-powered mold simulation tools that predict mold performance with 98% précision. This commitment to innovation ensures we can handle the most complex mold designs and deliver cutting-edge solutions.
- Solutions rentables: We optimize every step of the Moule Usinage CNC process to reduce waste and lower costs. Par exemple, notre Usinage multi-axe reduces material scrap by 25% contre. méthodes traditionnelles, and our bulk material purchasing saves clients 10–15% on raw material costs. We also offer flexible pricing models—including fixed-price contracts and volume discounts—to fit your budget.
- Temps de revirement rapide: We understand that time-to-market is critical for your business. Notre Prototypage rapide service delivers mold prototypes in 5–7 days (faster than the industry average of 10–14 days), and standard production molds are ready in 2–4 weeks. Pour des projets urgents, we offer expedited services that can cut lead times by 30%—without compromising quality.
- Services complets: We provide end-to-end Fabrication de moules solutions—from initial Conception et simulation to post-delivery maintenance. We even offer mold repair and modification services, so if your product design changes, we can update your existing molds instead of requiring you to buy new ones. This one-stop-shop approach saves you time and eliminates the hassle of working with multiple suppliers.
- Bresting éprouvé: Nous avons terminé 2,000 mold CNC machining projects for clients in 20+ pays. Our customers include 8 Fortune 500 companies and 50+ industry leaders—all of whom trust us to deliver molds that meet their strict quality and performance standards. Nos études de cas (Voir section 7) and client testimonials speak to our ability to deliver results, time and time again.
Lorsque vous choisissez la technologie Yigu, you’re not just getting a mold—you’re getting a partner that’s invested in your success. We’ll work with you every step of the way to ensure your mold meets your needs, Convient à votre budget, and helps you achieve your production goals.