If you work on Chinese medium-pressure, medium-temperature projects—like industrial boilers, chemical storage vessels, or municipal pressure tanks—you need a steel that meets China’s GB/T 713 standard for reliability and cost-effectiveness.GB 20G pressure vessel steel is the go-to solution: as a carbon-manganese steel tailored for pressure service, its balanced strength, soudabilité, and affordability make it ideal for China’s industrial infrastructure. This guide breaks down its properties, Applications du monde réel, processus de fabrication, and material comparisons to help you solve mid-range pressure equipment challenges.
1. Material Properties of GB 20G Pressure Vessel Steel
GB 20G’s performance comes from its optimized carbon-manganese composition and strict quality control—engineered to handle medium temperatures (jusqu'à 450 ° C) and pressures (jusqu'à 8,000 psi) while remaining easy to fabricate. Explorons ses principales propriétés en détail.
1.1 Composition chimique
GB 20G adheres to China’s GB/T 713 standard, with elements controlled to avoid brittleness and ensure compatibility with domestic manufacturing processes. Ci-dessous est sa composition typique (Pour les assiettes ≤ 60 mm d'épaisseur):
Élément | Symbole | Plage de contenu (%) | Rôle clé |
---|---|---|---|
Carbone (C) | C | 0.17 - 0.24 | Enhances strength; kept moderate to preservesoudabilité (critical for on-site vessel fabrication) |
Manganèse (MN) | MN | 0.35 - 0.65 | Augmentationrésistance à la traction without sacrificingductilité at medium temperatures |
Silicium (Et) | Et | 0.17 - 0.37 | Aids deoxidation during steelmaking; supports stability at 300–450 °C |
Phosphore (P) | P | ≤ 0.035 | Minimized to prevent brittle fracture in cold or cyclic pressure conditions (Par exemple, Northern China winters) |
Soufre (S) | S | ≤ 0.035 | Controlled to avoid weld defects (Par exemple, porosity) in humid Chinese industrial environments |
Chrome (Croisement) | Croisement | ≤ 0.20 | Trace element; no significant impact on standard performance |
Nickel (Dans) | Dans | ≤ 0.20 | Trace element; enhances low-temperaturerésistance à l'impact (for Northeast China’s -20 °C winters) |
Vanadium (V) | V | ≤ 0.05 | Trace element; refines grain structure for uniform strength across thick plates |
Molybdène (MO) | MO | ≤ 0.10 | Trace element; slightly improves high-temperature creep resistance (for small boilers) |
Cuivre (Cu) | Cu | ≤ 0.30 | Trace element; adds mild atmospheric corrosion resistance for outdoor tanks in Southern China |
1.2 Propriétés physiques
These traits make GB 20G suitable for China’s diverse industrial environments:
- Densité: 7.85 g / cm³ (consistent with carbon steels)—simplifies weight calculations for large vessels (Par exemple, 15-meter diameter storage tanks)
- Point de fusion: 1,420 - 1,460 ° C (2,588 - 2,660 ° F)—compatible with domestic welding processes (MOI, Tig, submerged arc welding)
- Conductivité thermique: 45.0 Avec(m · k) à 20 °C—ensures even heat distribution in boilers, reducing thermal stress in cyclic use
- Coefficient de dilatation thermique: 11.7 × 10⁻⁶ / ° C (20 - 100 ° C)—minimizes expansion/contraction damage in China’s seasonal temperature shifts (Par exemple, -20 °C to 35 ° C)
- Propriétés magnétiques: Ferromagnetic—enables non-destructive testing (NDT) like magnetic particle inspection to detect hidden weld defects.
1.3 Propriétés mécaniques
GB 20G’s mechanical performance meets GB/T 713 requirements for medium-pressure service. Vous trouverez ci-dessous des valeurs typiques:
Propriété | Measurement Method | Valeur typique | GB Standard Minimum Requirement |
---|---|---|---|
Dureté (Rockwell) | HRB | 70 - 85 HRB | N / A (contrôlé pour éviter la fragilité) |
Dureté (Vickers) | HV | 140 - 170 HV | N / A |
Résistance à la traction | MPA | 410 - 550 MPA | 410 MPA |
Limite d'élasticité | MPA | 225 - 345 MPA | 225 MPA |
Élongation | % (dans 50 MM) | 24 - 30% | 24% |
Résistance à l'impact | J (à 0 ° C) | ≥ 35 J | ≥ 27 J (for general service) |
Fatigue Limit | MPA (rotating beam) | 170 - 210 MPA | N / A (tested per project pressure cycles) |
1.4 Autres propriétés
GB 20G’s traits solve key challenges for Chinese industrial projects:
- Soudabilité: Excellent—even novice welders can join it without preheating (saves time on rural construction sites with limited equipment)
- Formabilité: Good—can be bent into curved boiler shells or tank walls (common in Chinese small-to-medium factories) sans perdre de force
- Résistance à la corrosion: Moderate—resists water and mild chemicals; for harsh conditions (Par exemple, coastal Guangdong), add epoxy coatings or zinc plating
- Ductilité: High—absorbs sudden pressure spikes (Par exemple, in chemical reactors) without fracturing, a key safety feature for Chinese industrial sites
- Dureté: Reliable—maintains strength at 0 ° C, suitable for cold regions like Heilongjiang and Inner Mongolia.
2. Applications of GB 20G Pressure Vessel Steel
GB 20G’s versatility and GB compliance make it a staple in China’s industrial sector. Here are its key uses:
- Vaisseaux de pression: Medium-pressure chemical reactors and gas cylinders (≤ 8,000 psi)—compliant with China’s GB 150 pressure vessel standard.
- Boilers: Industrial boilers for factories and district heating systems—tolerates temperatures up to 450 ° C, perfect for China’s northern winter heating needs.
- Réservoirs de stockage: Large oil, eau, and chemical storage tanks—its Formabilité allows for seamless curved walls, and its low cost fits budget-conscious projects.
- Petrochemical Plants: Low-to-medium pressure process equipment like heat exchangers and small distillation columns—resists mild chemical corrosion and cyclic temperatures.
- Équipement industriel: Hydraulic reservoirs and compressor housings—used in China’s manufacturing hubs (Par exemple, Guangdong, Jiangsu) for reliable pressure containment.
- Construction et infrastructure: Municipal water pressure tanks and wastewater treatment reactors—affordable for public projects in small-to-medium cities.
3. Manufacturing Techniques for GB 20G Pressure Vessel Steel
Producing GB 20G requires strict compliance with GB/T 713 to ensure compatibility with Chinese industrial needs. Voici le processus étape par étape:
- Acier:
- GB 20G is made using an Fournaise à arc électrique (EAF) (aligns with China’s “dual carbon” goals, recycling scrap steel) ou Fournaise de base à l'oxygène (BOF). Workers control carbon (0.17–0.24%) et manganèse (0.35–0.65%) to meet GB standards.
- Roulement:
- The steel is Chaud roulé (1,100 - 1,200 ° C) into plates of varying thicknesses (6 mm à 100+ MM). Hot rolling refines the grain structure, renforcement dureté for medium-temperature service.
- Traitement thermique (Optional Normalization):
- For thick plates (> 30 MM) or cold-climate projects: Plates are heated to 880 - 920 ° C, held for 30–60 minutes, then air-cooled. This process uniformizes the microstructure and boosts résistance à l'impact.
- Usinage & Finition:
- Plates are cut with plasma or laser tools to fit vessel sizes. Workers drill holes for nozzles and manholes, then grind edges smooth for tight welds (no leaks allowed, per GB 150).
- Traitement de surface:
- Revêtement: To protect against Chinese environmental conditions:
- Epoxy Liners: For chemical tanks—resists acids and alkalis for 15+ années, compliant with China’s environmental regulations.
- Placage de zinc: Pour les projets côtiers (Par exemple, Zhejiang, Fujian)—stops saltwater corrosion from the East China Sea.
- CRA Cladding: For sour gas equipment—adds a thin stainless steel layer (Par exemple, 304L) to prevent sulfide stress cracking.
- Peinture: For boilers and outdoor tanks—uses cold-flexible, weather-resistant paint that remains durable at -20 ° C (for Northern China).
- Revêtement: To protect against Chinese environmental conditions:
- Contrôle de qualité:
- Analyse chimique: Use spectrometry (per GB/T 223) to verify element levels.
- Tests mécaniques: Traction, impact (à 0 ° C), and hardness tests on every heat of steel (GB / T 228.1, GB / T 229).
- NDT: Tests ultrasoniques (100% of plate area) finds internal defects; radiographic testing checks all welds (per GB/T 11345).
- Hydrostatic Testing: Finished vessels are filled with water and pressed to 1.5× their design pressure for 30–60 minutes—no leaks mean they pass GB 150 normes.
4. Études de cas: GB 20G in Action
Real Chinese projects demonstrate GB 20G’s reliability in medium-pressure applications.
Étude de cas 1: Industrial Boiler (Heilongjiang, Chine)
A textile factory in Harbin needed a boiler to generate steam for production and heat for winter (ambient temperature -20 ° C). They chose GB 20G plates (12 mm d'épaisseur, normalized) for itssoudabilité and cold toughness. The boiler operates at 400 ° C et 4,000 psi daily. Après 7 années, it has no cracks or corrosion—even in Harbin’s harsh winters. The factory saved 25% sur les coûts des matériaux vs. Utilisation de l'acier en alliage.
Étude de cas 2: Chemical Storage Tank (Jiangsu, Chine)
A chemical company in Suzhou needed a 10-meter diameter tank to store 300,000 liters of dilute sulfuric acid. They used GB 20G plates (10 mm d'épaisseur) with an epoxy liner for corrosion protection. The tank was fabricated on-site in 2 weeks and has operated for 5 years with zero leaks. This project saved the company ¥500,000 vs. using stainless steel.
5. GB 20G vs. Autres matériaux
How does GB 20G compare to other pressure vessel steels, including international and Chinese grades?
Matériel | Similarities to GB 20G | Différences clés | Mieux pour |
---|---|---|---|
SA516 Grade 60 | Carbon steel for pressure vessels | ASME standard (NOUS.); limite d'élasticité plus élevée (414 MPA); pricier | Global projects needing ASME compliance |
EN P235GH | EN carbon steel | Similar strength; EN standard; better for European projects | EU-aligned medium-pressure projects |
GB 15CrMoR | Chinese alloy steel | Higher chromium/molybdenum; better high-temp resistance; 50% pricier | Chinese high-temperature boilers (>450 °C) |
304 Acier inoxydable | Résistant à la corrosion | Excellent rust resistance; 3× more expensive; lower strength | Chinese coastal high-corrosion projects |
Plastique (HDPE) | Low-pressure use | Résistant à la corrosion; faible; bon marché | Small residential water tanks (≤ 100 psi) |
Yigu Technology’s Perspective on GB 20G
À la technologie Yigu, GB 20G is our top recommendation for Chinese medium-pressure, medium-temperature projects. It meets GB/T 713 et gb 150 normes, making it fully compatible with domestic industrial needs—from Northern China’s cold boilers to Southern China’s chemical tanks. We supply custom-thickness plates (6–100 mm) with epoxy, zinc, or CRA treatments, tailored to regions (Par exemple, Heilongjiang projects get normalized plates for cold toughness). For clients transitioning from low-grade steels, GB 20G offers the right balance of performance and cost, avoiding the premium of alloy or stainless steels.
FAQ About GB 20G Pressure Vessel Steel
- Can GB 20G be used for sour gas pressure vessels in China?
Yes—with extra protection. Add a CRA cladding (Par exemple, 316L stainless steel) or thick epoxy liner to resist sulfide stress cracking. Ensure the steel’s sulfur content is ≤ 0.025% (meets China’s GB/T 713 sour service requirements). - What’s the maximum temperature GB 20G can handle?
GB 20G safely operates at temperatures up to 450 °C for long-term service. For temperatures above 450 ° C (Par exemple, large power plant boilers), choose GB 15CrMoR (acier en alliage) which offers better creep resistance. - Is GB 20G compatible with Chinese welding standards?
Yes—fully compatible with China’s GB/T 985 (Procédures de soudage) and GB/T 5117 (carbon steel electrodes). Most domestic fabricators are familiar with welding GB 20G, reducing on-site construction time and costs.