GB 20G Pressure Vessel Steel: Propriétés, Usages & Guide de fabrication

Pièces métalliques Fabrication personnalisées

If you work on Chinese medium-pressure, medium-temperature projects—like industrial boilers, chemical storage vessels, or municipal pressure tanks—you need a steel that meets China’s GB/T 713 standard for reliability and cost-effectiveness.GB 20G pressure vessel steel is the go-to solution: as a carbon-manganese steel tailored for pressure service, its balanced strengthsoudabilité, and affordability make it ideal for China’s industrial infrastructure. This guide breaks down its properties, Applications du monde réel, processus de fabrication, and material comparisons to help you solve mid-range pressure equipment challenges.

1. Material Properties of GB 20G Pressure Vessel Steel

GB 20G’s performance comes from its optimized carbon-manganese composition and strict quality control—engineered to handle medium temperatures (jusqu'à 450 ° C) and pressures (jusqu'à 8,000 psi) while remaining easy to fabricate. Explorons ses principales propriétés en détail.

1.1 Composition chimique

GB 20G adheres to China’s GB/T 713 standard, with elements controlled to avoid brittleness and ensure compatibility with domestic manufacturing processes. Ci-dessous est sa composition typique (Pour les assiettes ≤ 60 mm d'épaisseur):

ÉlémentSymbolePlage de contenu (%)Rôle clé
Carbone (C)C0.17 - 0.24Enhances strength; kept moderate to preservesoudabilité (critical for on-site vessel fabrication)
Manganèse (MN)MN0.35 - 0.65Augmentationrésistance à la traction without sacrificingductilité at medium temperatures
Silicium (Et)Et0.17 - 0.37Aids deoxidation during steelmaking; supports stability at 300–450 °C
Phosphore (P)P≤ 0.035Minimized to prevent brittle fracture in cold or cyclic pressure conditions (Par exemple, Northern China winters)
Soufre (S)S≤ 0.035Controlled to avoid weld defects (Par exemple, porosity) in humid Chinese industrial environments
Chrome (Croisement)Croisement≤ 0.20Trace element; no significant impact on standard performance
Nickel (Dans)Dans≤ 0.20Trace element; enhances low-temperaturerésistance à l'impact (for Northeast China’s -20 °C winters)
Vanadium (V)V≤ 0.05Trace element; refines grain structure for uniform strength across thick plates
Molybdène (MO)MO≤ 0.10Trace element; slightly improves high-temperature creep resistance (for small boilers)
Cuivre (Cu)Cu≤ 0.30Trace element; adds mild atmospheric corrosion resistance for outdoor tanks in Southern China

1.2 Propriétés physiques

These traits make GB 20G suitable for China’s diverse industrial environments:

  • Densité: 7.85 g / cm³ (consistent with carbon steels)—simplifies weight calculations for large vessels (Par exemple, 15-meter diameter storage tanks)
  • Point de fusion: 1,420 - 1,460 ° C (2,588 - 2,660 ° F)—compatible with domestic welding processes (MOI, Tig, submerged arc welding)
  • Conductivité thermique: 45.0 Avec(m · k) à 20 °C—ensures even heat distribution in boilers, reducing thermal stress in cyclic use
  • Coefficient de dilatation thermique: 11.7 × 10⁻⁶ / ° C (20 - 100 ° C)—minimizes expansion/contraction damage in China’s seasonal temperature shifts (Par exemple, -20 °C to 35 ° C)
  • Propriétés magnétiques: Ferromagnetic—enables non-destructive testing (NDT) like magnetic particle inspection to detect hidden weld defects.

1.3 Propriétés mécaniques

GB 20G’s mechanical performance meets GB/T 713 requirements for medium-pressure service. Vous trouverez ci-dessous des valeurs typiques:

PropriétéMeasurement MethodValeur typiqueGB Standard Minimum Requirement
Dureté (Rockwell)HRB70 - 85 HRBN / A (contrôlé pour éviter la fragilité)
Dureté (Vickers)HV140 - 170 HVN / A
Résistance à la tractionMPA410 - 550 MPA410 MPA
Limite d'élasticitéMPA225 - 345 MPA225 MPA
Élongation% (dans 50 MM)24 - 30%24%
Résistance à l'impactJ (à 0 ° C)≥ 35 J≥ 27 J (for general service)
Fatigue LimitMPA (rotating beam)170 - 210 MPAN / A (tested per project pressure cycles)

1.4 Autres propriétés

GB 20G’s traits solve key challenges for Chinese industrial projects:

  • Soudabilité: Excellent—even novice welders can join it without preheating (saves time on rural construction sites with limited equipment)
  • Formabilité: Good—can be bent into curved boiler shells or tank walls (common in Chinese small-to-medium factories) sans perdre de force
  • Résistance à la corrosion: Moderate—resists water and mild chemicals; for harsh conditions (Par exemple, coastal Guangdong), add epoxy coatings or zinc plating
  • Ductilité: High—absorbs sudden pressure spikes (Par exemple, in chemical reactors) without fracturing, a key safety feature for Chinese industrial sites
  • Dureté: Reliable—maintains strength at 0 ° C, suitable for cold regions like Heilongjiang and Inner Mongolia.

2. Applications of GB 20G Pressure Vessel Steel

GB 20G’s versatility and GB compliance make it a staple in China’s industrial sector. Here are its key uses:

  • Vaisseaux de pression: Medium-pressure chemical reactors and gas cylinders (≤ 8,000 psi)—compliant with China’s GB 150 pressure vessel standard.
  • Boilers: Industrial boilers for factories and district heating systems—tolerates temperatures up to 450 ° C, perfect for China’s northern winter heating needs.
  • Réservoirs de stockage: Large oil, eau, and chemical storage tanks—its Formabilité allows for seamless curved walls, and its low cost fits budget-conscious projects.
  • Petrochemical Plants: Low-to-medium pressure process equipment like heat exchangers and small distillation columns—resists mild chemical corrosion and cyclic temperatures.
  • Équipement industriel: Hydraulic reservoirs and compressor housings—used in China’s manufacturing hubs (Par exemple, Guangdong, Jiangsu) for reliable pressure containment.
  • Construction et infrastructure: Municipal water pressure tanks and wastewater treatment reactors—affordable for public projects in small-to-medium cities.

3. Manufacturing Techniques for GB 20G Pressure Vessel Steel

Producing GB 20G requires strict compliance with GB/T 713 to ensure compatibility with Chinese industrial needs. Voici le processus étape par étape:

  1. Acier:
    • GB 20G is made using an Fournaise à arc électrique (EAF) (aligns with China’sdual carbongoals, recycling scrap steel) ou Fournaise de base à l'oxygène (BOF). Workers control carbon (0.17–0.24%) et manganèse (0.35–0.65%) to meet GB standards.
  2. Roulement:
    • The steel is Chaud roulé (1,100 - 1,200 ° C) into plates of varying thicknesses (6 mm à 100+ MM). Hot rolling refines the grain structure, renforcement dureté for medium-temperature service.
  3. Traitement thermique (Optional Normalization):
    • For thick plates (> 30 MM) or cold-climate projects: Plates are heated to 880 - 920 ° C, held for 30–60 minutes, then air-cooled. This process uniformizes the microstructure and boosts résistance à l'impact.
  4. Usinage & Finition:
    • Plates are cut with plasma or laser tools to fit vessel sizes. Workers drill holes for nozzles and manholes, then grind edges smooth for tight welds (no leaks allowed, per GB 150).
  5. Traitement de surface:
    • Revêtement: To protect against Chinese environmental conditions:
      • Epoxy Liners: For chemical tanks—resists acids and alkalis for 15+ années, compliant with China’s environmental regulations.
      • Placage de zinc: Pour les projets côtiers (Par exemple, Zhejiang, Fujian)—stops saltwater corrosion from the East China Sea.
      • CRA Cladding: For sour gas equipment—adds a thin stainless steel layer (Par exemple, 304L) to prevent sulfide stress cracking.
    • Peinture: For boilers and outdoor tanks—uses cold-flexible, weather-resistant paint that remains durable at -20 ° C (for Northern China).
  6. Contrôle de qualité:
    • Analyse chimique: Use spectrometry (per GB/T 223) to verify element levels.
    • Tests mécaniques: Traction, impact (à 0 ° C), and hardness tests on every heat of steel (GB / T 228.1, GB / T 229).
    • NDT: Tests ultrasoniques (100% of plate area) finds internal defects; radiographic testing checks all welds (per GB/T 11345).
    • Hydrostatic Testing: Finished vessels are filled with water and pressed to 1.5× their design pressure for 30–60 minutes—no leaks mean they pass GB 150 normes.

4. Études de cas: GB 20G in Action

Real Chinese projects demonstrate GB 20G’s reliability in medium-pressure applications.

Étude de cas 1: Industrial Boiler (Heilongjiang, Chine)

A textile factory in Harbin needed a boiler to generate steam for production and heat for winter (ambient temperature -20 ° C). They chose GB 20G plates (12 mm d'épaisseur, normalized) for itssoudabilité and cold toughness. The boiler operates at 400 ° C et 4,000 psi daily. Après 7 années, it has no cracks or corrosion—even in Harbin’s harsh winters. The factory saved 25% sur les coûts des matériaux vs. Utilisation de l'acier en alliage.

Étude de cas 2: Chemical Storage Tank (Jiangsu, Chine)

A chemical company in Suzhou needed a 10-meter diameter tank to store 300,000 liters of dilute sulfuric acid. They used GB 20G plates (10 mm d'épaisseur) with an epoxy liner for corrosion protection. The tank was fabricated on-site in 2 weeks and has operated for 5 years with zero leaks. This project saved the company ¥500,000 vs. using stainless steel.

5. GB 20G vs. Autres matériaux

How does GB 20G compare to other pressure vessel steels, including international and Chinese grades?

MatérielSimilarities to GB 20GDifférences clésMieux pour
SA516 Grade 60Carbon steel for pressure vesselsASME standard (NOUS.); limite d'élasticité plus élevée (414 MPA); pricierGlobal projects needing ASME compliance
EN P235GHEN carbon steelSimilar strength; EN standard; better for European projectsEU-aligned medium-pressure projects
GB 15CrMoRChinese alloy steelHigher chromium/molybdenum; better high-temp resistance; 50% pricierChinese high-temperature boilers (>450 °C)
304 Acier inoxydableRésistant à la corrosionExcellent rust resistance; 3× more expensive; lower strengthChinese coastal high-corrosion projects
Plastique (HDPE)Low-pressure useRésistant à la corrosion; faible; bon marchéSmall residential water tanks (≤ 100 psi)

Yigu Technology’s Perspective on GB 20G

À la technologie Yigu, GB 20G is our top recommendation for Chinese medium-pressure, medium-temperature projects. It meets GB/T 713 et gb 150 normes, making it fully compatible with domestic industrial needs—from Northern China’s cold boilers to Southern China’s chemical tanks. We supply custom-thickness plates (6–100 mm) with epoxy, zinc, or CRA treatments, tailored to regions (Par exemple, Heilongjiang projects get normalized plates for cold toughness). For clients transitioning from low-grade steels, GB 20G offers the right balance of performance and cost, avoiding the premium of alloy or stainless steels.

FAQ About GB 20G Pressure Vessel Steel

  1. Can GB 20G be used for sour gas pressure vessels in China?
    Yes—with extra protection. Add a CRA cladding (Par exemple, 316L stainless steel) or thick epoxy liner to resist sulfide stress cracking. Ensure the steel’s sulfur content is ≤ 0.025% (meets China’s GB/T 713 sour service requirements).
  2. What’s the maximum temperature GB 20G can handle?
    GB 20G safely operates at temperatures up to 450 °C for long-term service. For temperatures above 450 ° C (Par exemple, large power plant boilers), choose GB 15CrMoR (acier en alliage) which offers better creep resistance.
  3. Is GB 20G compatible with Chinese welding standards?
    Yes—fully compatible with China’s GB/T 985 (Procédures de soudage) and GB/T 5117 (carbon steel electrodes). Most domestic fabricators are familiar with welding GB 20G, reducing on-site construction time and costs.
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