Our CNC EDM Machining Services

Unlock unparalleled precision for complex metal components with our CNC EDM Usinage services. Tirer parti avancé Usinage à décharge électrique technology and cutting-edge Technologie CNC, we deliver tight-tolerance parts, versatile material compatibility, and superior surface finishes—tailored to meet the unique demands of aerospace, médical, et industries automobiles. Partner with us for reliable, cost-effective machining solutions that turn your most challenging designs into reality.​

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What Is CNC EDM Machining?

CNC EDM Usinage (Computer Numerical Control Electrical Discharge Machining) is a non-contact manufacturing process that shapes metal parts by using controlled electrical discharges (sparks) between an electrode and the workpiece. Contrairement à l'usinage traditionnel (which relies on physical cutting tools), EDM removes material through thermal erosion—making it ideal for hard, fragile, or complex materials that are difficult to machine with conventional methods.​

À la base, Usinage à décharge électrique works by creating a series of tiny sparks (each lasting just microseconds) in a dielectric fluid (Par exemple, deionized water or oil). These sparks generate extreme heat (up to 8,000–12,000°C), melting and vaporizing small amounts of material from the workpiece to form the desired shape. Technologie CNC automates this process, using pre-programmed computer software to control the electrode’s movement with exceptional accuracy—ensuring consistent, repeatable results for high-volume or custom parts.

Nos capacités: Ce que nous pouvons livrer

Notre CNC EDM Services are designed to handle a wide range of project sizes and complexities, from small prototype components to large-scale production runs. Ci-dessous est une ventilation de notre clé Machining Capacity et Usinage de précision capacités:​

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Whether you need a single custom part or a continuous supply of precision components, notre Capabilities are scaled to meet your timeline and quality requirements.

Processus: The CNC EDM Machining Steps

Le CNC EDM Process follows a structured sequence of steps to ensure accuracy, efficacité, et cohérence. Below is a step-by-step overview of our Processus d'usinage:​

1. Conception & Programmation: D'abord, we convert your 3D CAD model (Par exemple, STL, ÉTAPE) into a CNC program. This program defines the electrode’s path, spark parameters (Par exemple, tension, actuel), and dielectric fluid settings—tailored to your part’s material and design.​

2. Electrode Preparation: We fabricate the electrode (from graphite or copper) to match the inverse shape of your desired part. Pour des pièces complexes, multiple electrodes may be used for roughing (enlèvement de matière rapide) et finir (precision shaping).​

3. Configuration de la pièce: The workpiece is secured in a fixture on the EDM machine’s table. The dielectric fluid (deionized water for most metals) is filled into the machining tank to insulate the electrode and workpiece, and to flush away melted material.​

4. Exécution d'usinage: The CNC system moves the electrode toward the workpiece until a spark gap (typically 0.01–0.1mm) is achieved. Sparks discharge between the electrode and workpiece, eroding material until the part matches the CAD design.​

Inspection de qualité: Après l'usinage, the part is cleaned and inspected using tools like coordinate measuring machines (CMMS) to verify dimensions and tolerances.

Matériels: Suitable for CNC EDM Machining

CNC EDM Usinage works with any electrically conductive material—making it versatile for industries that require hard or heat-resistant metals. Voici le Matériaux communs we process, along with their key properties and applications:​

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Notre Sélection des matériaux process involves working with you to choose the optimal material for your part’s function, environnement, and budget—ensuring performance and cost-effectiveness.

Traitement de surface: Amélioration de la qualité des pièces

Après CNC EDM Usinage, Post-Machining Treatment is often required to improve surface quality, durabilité, ou fonctionnalité. Voici le Finition de surface options we offer, avec leurs avantages:​

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Nous adaptons Treatment Methods to your part’s needs—whether you require a cosmetic finish for consumer products or a functional finish for industrial components.

Tolérances: Précision sur laquelle vous pouvez compter

Contrôle de la tolérance is a cornerstone of our CNC EDM Usinage services. We maintain strict Tolérances d'usinage to meet the most demanding industry standards. Below is a breakdown of our Niveaux de tolérance for different part features:​

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These tolerances ensure that your parts fit and function as intended—critical for applications like aerospace (where component alignment is vital) et les dispositifs médicaux (where precision impacts patient safety).

Avantages: Why Choose CNC EDM Machining?

CNC EDM Usinage offers unique Avantages that set it apart from traditional machining methods. Voici la clé Advantages of CNC EDM:​

• No Physical Tool Wear: Since EDM uses sparks (Not de coupe des outils) to remove material, there’s no tool degradation—ensuring consistent precision across large production runs.​

• Idéal pour les formes complexes: EDM can machine undercuts, Cavités profondes, and 3D contours that are impossible with milling or turning. This is especially valuable for mold and die manufacturing.​

• Works with Hard Materials: It processes metals with hardness up to 65 CRH (Par exemple, outils, carbure de tungstène) without damaging the workpiece—eliminating the need for pre-softening heat treatments.​

• Précision supérieure: Avec Avantages de précision like ±0.001mm tolerance, EDM is ideal for micro-components and critical parts (Par exemple, implants médicaux).​

Avantages des coûts: For small-batch or custom parts, EDM reduces tooling costs (Pas besoin d'outils de coupe personnalisés) and shortens lead times—saving you time and money.

Industrie des applications: Where CNC EDM Adds Value

Notre CNC EDM Services servir un large éventail de Secteurs de l'industrie, addressing unique challenges in each field. Voici la clé Applications de l'industrie and how we support them:​

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Techniques de fabrication: Méthodes avancées que nous utilisons

Pour fournir des résultats de haut niveau, we employ state-of-the-art Techniques de fabrication et EDM Techniques tailored to your project. Below are the key methods in our workflow:​

• Sinker EDM (Ram EDM): Used for complex 3D shapes, Cavités profondes, and large workpieces. A solid electrode (graphite/copper) is lowered into the workpiece to create the desired form—ideal for molds and dies.​

• Câbler EDM: Uses a thin, conductive wire (laiton ou cuivre) as the electrode to cut intricate 2D/3D shapes (Par exemple, engrenages, coups de poing). It’s perfect for parts requiring tight tolerances and narrow kerfs (cutting width).​

• Micro-EDM: Specialized for micro-components (Par exemple, medical needles, pièces électroniques). Uses micro-electrodes (down to 0.01mm diameter) to achieve ultra-fine features and sub-micron tolerances.​

Usinage adaptatif: Our CNC systems use real-time feedback to adjust spark parameters (Par exemple, tension, gap) during machining—ensuring consistent quality even for uneven workpieces.

Études de cas: Histoires de réussite de nos clients

Étude de cas 1: Composant de lame de turbine aérospatiale

Défi: A leading aerospace manufacturer needed a titanium alloy turbine blade retainer with a complex internal cavity (10mm de profondeur, 2MM de large) and ±0.002mm tolerance. Traditional milling couldn’t reach the cavity’s depth without tool breakage.​

Solution: We used Sinker EDM with a graphite electrode (shaped to the cavity’s inverse) and deionized water as the dielectric fluid. Our adaptive machining technique adjusted spark parameters to avoid thermal damage to the titanium.​

Résultat: Livré 500 retainers in 4 weeks with 100% compliance to tolerances. Le client a signalé un 20% Réduction des coûts de production par rapport à leur fournisseur précédent.

Étude de cas 2: Implant orthopédique médical

Défi: A medical device company required a titanium knee implant with a smooth, biocompatible surface (Rampe 0.2 µm) and undercut features for bone integration.​

Solution: We used Wire EDM to cut the implant’s outer shape, followed by EDM polishing to achieve the required surface finish. We also performed passivation to enhance corrosion resistance.​

Résultat: The implant passed FDA testing and is now used in 5,000+ surgeries annually. The client praised our ability to meet strict medical-grade standards.

Pourquoi nous choisir: Our Strengths as Your CNC EDM Partner

When you select our CNC EDM Usinage services, you’re not just getting a supplier—you’re getting a partner focused on your success. Voici le Reasons to Choose us:​

• Compétence & Expérience: Notre équipe a 15+ years of experience in EDM machining, with certified engineers specializing in aerospace, médical, and automotive applications.​

• Équipement avancé: Nous utilisons 20+ state-of-the-art CNC EDM machines (from Makino and Sodick) with multi-axis capabilities—ensuring we can handle even the most complex parts.​

• Assurance qualité: Notre ISO 9001:2015-certified facility includes in-house CMMs and optical measuring tools—guaranteeing 100% compliance to your specifications.​

• Flexible Lead Times: We offer rush services for prototypes (aussi vite que 3 jours) and scalable production for high-volume orders—keeping your projects on track.​

Competitive Advantages: Our in-house electrode fabrication and material sourcing reduce costs by 15–20% compared to competitors—without compromising quality.

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