Clasificaciones de mecanizado CNC: Una guía completa para la selección industrial

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En la fabricación moderna, ¿Por qué los ingenieros aeroespaciales eligen máquinas CNC de 5 ejes mientras que un pequeño taller utiliza modelos de 3 ejes?? La respuesta está en comprender las clasificaciones del mecanizado CNC, un marco que agrupa los sistemas CNC según sus capacidades., procesos, y casos de uso. Elegir la categoría incorrecta genera costos desperdiciados, producción lenta, o piezas fallidas. Este artículo […]

En la fabricación moderna, why do aerospace engineers choose 5-máquinas CNC de eje while a small workshop uses 3-axis models? The answer lies in understanding the classifications of CNC machining—a framework that groups CNC systems by their capabilities, procesos, y casos de uso. Elegir la categoría incorrecta genera costos desperdiciados, producción lenta, o piezas fallidas. Este artículo desglosa la 6 core classifications of CNC machining, their key features, aplicaciones del mundo real, and selection tips, helping you match the right CNC solution to your project needs.

What Are the Core Classifications of CNC Machining?

Mecanizado CNC (Computer Numerical Control machining) uses automated systems to shape materials, but not all CNC setups are the same. The industry classifies CNC machining based on 6 critical factors: processing technology, machine tool movement, automation degree, number of axes (degrees of freedom), application field, and special functional designs. Each classification solves unique manufacturing challenges—for example, metal cutting CNC machines handle shafts and gears, while laser cutting systems process non-metallic materials like glass.

1. Classification by Processing Technology

This category groups CNC machining by the type of material and the method used to shape it. It’s the most fundamental classification, as it directly ties to the material you’re working with. The table below details the two main subcategories and their key methods:

Processing CategoryMétodos claveCompatibilidad de materialesAplicaciones ideales
Metal Cutting ProcessingTorneado: Shapes rotating workpieces (p.ej., ejes) to create outer circles, end faces. – Molienda: Cuts complex shapes (tragamonedas, agujeros) with rotating tools. – Aburrido: Expands existing holes for higher accuracy. – Perforación: Creates through/blind holes with drill bits. – escariado: Finishes drilled holes to improve surface smoothness. – tocando: Adds internal threads to holes.Ferrous metals (acero, iron), non-ferrous metals (aluminio, cobre, titanio).– Torneado: Automotive engine shafts, pedales de bicicleta. – Molienda: Cavidades del molde, laptop chassis. – Perforación: Electronic enclosure mounting holes.
Non-Metallic Material ProcessingCorte por láser: Uses high-energy lasers to melt/vaporize materials. – Corte por chorro de agua: Cuts with high-velocity water (plus abrasives for hard materials). – Mecanizado por descarga eléctrica (electroerosión): Removes material via electrode-workpiece discharge (for conductive materials). – Ultrasonic Machining: Uses high-frequency vibrations + abrasives to shape brittle materials.Plástica (ABS, OJEADA), vaso, cerámica, compuestos (fibra de carbono).– Corte por láser: Acrylic signage, plastic packaging. – Corte por chorro de agua: Stone countertops, paneles de vidrio. – electroerosión: Carbide tooling, mold inserts. – Ultrasonic Machining: Ceramic medical implants, glass lenses.

2. Classification by Machine Tool Movement Mode

This classification focuses on how the CNC machine’s tool and workpiece move relative to each other. It determines the complexity of shapes you can produce—from simple holes to curved aerospace parts.

Movement ModeCapacidades claveAccuracy LevelAplicaciones ideales
Point Control MachinesOnly controls tool position (no continuous path); moves directly from one point to another.±0,01 mm (position accuracy); no path control.Drilling machines (hole positioning), boring machines (single-hole expansion).
Linear Control MachinesMoves tool along straight paths (incógnita, Y, ejes Z) while cutting; supports constant feed rates.±0,005 mm (linear accuracy); uniform surface finish.Simple milling machines (flat surface cutting), tornos (straight shaft turning).
Contour Control MachinesMoves tool along complex curved trajectories (p.ej., circles, parabolas); supports multi-axis linkage.±0,003 mm (contour accuracy); handles 3D shapes.Multi-axis machining centers (aerospace wing parts), mold-making machines (curved cavities).

3. Classification by Degree of Automation

Automation level dictates how much human intervention is needed—critical for production volume and labor costs.

Automation LevelCaracterísticas claveLabor RequirementIdeal Production Scale
Semi-Automatic CNC MachinesAutomates cutting/machining but needs manual steps (p.ej., workpiece clamping, cambios de herramientas).1 operator per machine; constant supervision for manual tasks.Pequeños lotes (10–50 partes), custom prototypes (p.ej., one-off mold inserts).
Fully Automatic CNC MachinesHandles the entire process automatically: auto loading/unloading, auto tool change, auto quality checks.1 operator manages 2–3 machines; minimal supervision.Producción de alto volumen (1,000+ regiones), mass manufacturing (p.ej., componentes automotrices).

4. Classification by Degrees of Freedom (Number of Axes)

The number of axes (lineal + rotary) determines the machine’s ability to access complex part geometries. This is the most widely used classification for industrial CNC selection.

Number of AxesKey Axes ConfigurationCapacidadesIdeal Industries/Parts
3-Máquinas CNC de eje3 ejes lineales (incógnita, Y, z); tool moves along these axes to cut fixed workpieces.Handles 2D/3D parts with simple geometries; no undercutting or complex curves.Fabricación general (paréntesis, simple gears), bienes de consumo (recintos de plastico).
4-Máquinas CNC de eje3 ejes lineales + 1 eje giratorio (p.ej., A-axis: rotates around X-axis).Accesses side/angled features; reduces workpiece repositioning by 50%.Aeroespacial (simple engine parts), médico (bone screws with angled holes).
5-Máquinas CNC de eje3 ejes lineales + 2 ejes rotativos (p.ej., A + B axes); tool can tilt/rotate freely.Machines complex 3D surfaces (p.ej., palas de turbina) en una configuración.Aeroespacial (jet engine components), moho & morir (deep cavities with undercuts), luxury automotive (curved body panels).

5. Classification by Application Field

CNC machines are often tailored to specific industries—optimized for their unique materials and part requirements.

Application FieldMachine FeaturesMaterial FocusExample Parts
General-Purpose CNC MachinesVersátil; works with multiple materials and part types; easy to reconfigure.Rieles, plástica, compuestos.General machinery (cajas de cambios), herrajes para muebles (bisagras), electronic brackets.
Specialized CNC MachinesCustomized for industry-specific needs (p.ej., resistencia a altas temperaturas, precisión de piezas pequeñas).Industry-specific materials (p.ej., titanium for aerospace, food-grade stainless steel for medical).– Automotor: Engine block machining lines. – Médico: Dental implant mills. – Aeroespacial: Titanium component lathes.

6. Other Special Classifications

These include machines with unique, combined functions—designed to solve niche manufacturing challenges.

Special TypeKey FunctionsVentaja claveIdeal Use Cases
Multi-Processing MachinesCombines 2+ machining types (p.ej., torneado + molienda, perforación + corte por láser) in one machine.Eliminates workpiece transfer between machines; cuts production time by 40%.Complex parts needing multiple processes (p.ej., automotive shafts with milled slots, medical tools with drilled holes + threaded ends).
Micromachining MachinesFocuses on ultra-small parts/features; achieves nanometer-level resolution.Processes parts as small as 0.1mm (p.ej., microelectronic components); alta precisión (±0.0001mm).Microelectronics (semiconductor chips), dispositivos médicos (microagujas), aeroespacial (microsensores).

How to Choose the Right CNC Machining Classification?

Follow this 4-step process to avoid mismatched selections:

  1. Define Material & Geometría:
  • If working with metal shafts → Metal cutting (torneado) + 3-eje CNC.
  • If making complex aerospace turbine blades → Contour control + 5-eje CNC.
  1. Match Automation to Volume:
  • Pequeños lotes (10 regiones) → Semi-automatic CNC.
  • producción en masa (10,000 regiones) → Fully automatic CNC.
  1. Consider Budget & retorno de la inversión:
  • 5-axis machines cost 2–3x more than 3-axis models—only invest if complex parts justify the expense.
  1. Test with Prototypes:
  • For high-stakes projects (p.ej., implantes medicos), run a prototype on the chosen CNC type to validate accuracy and efficiency.

La perspectiva de la tecnología Yigu

En Yigu Tecnología, we believe understanding classifications of CNC machining is the first step to smart manufacturing. Our product line covers all key classifications: 3/4/5-axis CNC machines for metal cutting, fully automatic lines for high-volume production, and specialized micromachining systems for microelectronics. We help clients select the right category by analyzing their material, volumen, and geometry needs—for example, a automotive supplier switched from 3-axis to 5-axis machines, cutting part rework by 60%. As Industry 4.0 advances, we’re integrating AI into all classifications to auto-optimize tool paths, making CNC selection and operation even more accessible.

Preguntas frecuentes

  1. q: Can a 5-axis CNC machine replace a 3-axis machine for simple parts?

A: Technically yes, but it’s not cost-effective. 5-axis machines have higher upfront costs (2–3x more) and longer setup times for simple parts. Stick to 3-axis machines for brackets, engranajes, or enclosures to save money.

  1. q: Which CNC classification is best for non-metallic materials like glass?

A: Non-metallic material processing—specifically ultrasonic machining (for brittle glass) or laser cutting (for precise glass panels). Avoid metal cutting CNC machines, as they’ll crack or shatter glass.

  1. q: How much more productive is a fully automatic CNC machine vs. a semi-automatic one?

A: Fully automatic machines are 2–3x more productive. Por ejemplo, a semi-automatic CNC makes 50 partes/día (with operator breaks), while a fully automatic one makes 120–150 parts/day (24/7 operation with minimal labor).

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