3Materiales de impresión & Tratamientos superficiales: SLS y MJF para piezas de calidad

proceso de impresión 3d fdm

A la hora de elegir la impresión 3D para tu proyecto, dos tecnologías destacan por su durabilidad, partes funcionales: Sinterización selectiva por láser (SLS) y HP Multi-Jet Fusion (mjf). Pero la calidad final de su pieza no depende sólo de la tecnología: depende de elegir el material y el tratamiento superficial correctos.. Los clientes preguntan a menudo: "¿La superficie de esta parte será lo suficientemente lisa?"?" o "¿Es este material fuerte? […]

A la hora de elegir la impresión 3D para tu proyecto, dos tecnologías destacan por su durabilidad, partes funcionales: Sinterización selectiva por láser (SLS) yHP Multi-Jet Fusion (mjf). Pero la calidad final de su pieza no depende sólo de la tecnología: depende de elegir el material y el tratamiento superficial correctos.. Los clientes preguntan a menudo: "¿La superficie de esta parte será lo suficientemente lisa?"?" o“Is this material strong enough for my use?" This guide answers those questions by breaking down SLS and MJF materials, their natural surface finishes, and how to refine them. We’ll use real-world examples to help you avoid mistakes and pick the perfect combo for your project.

What Are SLS and MJF 3D Printing? A Quick Overview

Before diving into materials and surfaces, let’s recap how SLS and MJF work—this helps you understand why their finishes and materials differ.

Sinterización selectiva por láser (SLS)

SLS uses a high-powered laser (usually a CO₂ laser) to melt and fuse nylon powder layer by layer. The laser follows a 3D model’s cross-sections, sintering (heating without fully melting) the powder until the part is built.

  • Rasgo clave: No need for support structures—unsintered powder holds up overhangs. This makes SLS great for complex parts like gears or brackets.
  • Natural Surface: Almost always grainy (like fine sandpaper) because of the powder particles.

HP Multi-Jet Fusion (mjf)

mjf (a patented HP technology) spreads a thin layer of polymer powder, sprays a “fusing agent” on areas that need to harden, then uses an infrared heat source to sinter the entire layer at once. It repeats this until the part is done.

  • Rasgo clave: Faster than SLS and more consistent—MJF parts often have slightly better mechanical properties (like tensile strength) than SLS equivalents.
  • Natural Surface: Also grainy, but some materials (like Nylon PA11) are smoother than SLS’s finishes.

Impresión 3D SLS: Materiales, Natural Finishes & Tratamientos superficiales

SLS excels with nylon-based materials, which offer strength and chemical resistance. Below’s a breakdown of the most common SLS materials, their natural surfaces, and how to improve them.

1. Nylon PA 12 (Grey, Blanco, Full Color)

Why Choose It: The workhorse of SLS. It has balanced mechanical properties—strong, flexible, and resistant to most inorganic chemicals (like ammonia and sulfuric acid). It’s also heat-resistant, with a melting point of178–180°C.

  • Natural Surface Finish: Grainy (think fine sand).
  • Available Colors: Grey, blanco, and full color (you can print it in any shade you need).
  • Surface Treatment Option: Media rolling (tumbling the part with small, abrasive media like ceramic beads). This smooths the surface to a satin matte finish—no more grainy feel. You can also dye it any color after treatment.

Ejemplo del mundo real

A custom gear manufacturer uses SLS Nylon PA12 for small transmission gears. The natural grainy surface caused too much friction, so they added media rolling. The satin matte finish reduced friction by 20%, and dyeing the gears black made them match the client’s machine aesthetic.

2. Nylon PA 12 GB/GF (Lleno de vidrio)

Why Choose It: A reinforced version of Nylon PA12—mixed with glass beads (GB) or glass fibers (novia) to boost hardness and thermal stability. It’s perfect for parts that need to withstand heat or pressure, like engine covers or industrial brackets.

  • Natural Surface Finish: Grainy (similar to standard Nylon PA12, but slightly rougher because of the glass particles).
  • Surface Treatment Option: Media rolling works here too! It smooths the surface to a satin matte finish, though the glass particles mean it won’t be as smooth as standard PA12.

Para propina

Avoid painting glass-filled PA12— the rough surface makes paint peel easily. Stick to media rolling and dyeing if you need a different color.

MJF 3D Printing: Materiales, Natural Finishes & Tratamientos superficiales

MJF offers more material variety than SLS, including flexible TPU. Each material has unique surface traits, so let’s break them down.

1. Nylon PA 12 (Grey, Full Color)

Why Choose It: Similar to SLS PA12 but with better mechanicals—MJF PA12 has slightly higher tensile strength and elongation at break (meaning it can stretch more before breaking).

  • Natural Surface Finish: Grainy, like a sugar cube.
  • Available Colors: Grey and full color.
  • Surface Treatment Option: Media rolling smooths it to a softer matte finish—ideal for parts like phone cases or cosmetic containers where feel matters.

Ejemplo

A startup made custom phone grips with MJF Nylon PA12. The natural grainy surface was uncomfortable to hold, so they added media rolling. The smoothed surface boosted customer satisfaction by 40%.

2. Nylon PA 12 GB/GF (Lleno de vidrio)

Why Choose It: Same benefits as SLS glass-filled PA12—harder and more heat-resistant than standard PA12. Great for parts like drone frames or tool handles.

  • Natural Surface Finish: Grainy (matching MJF’s standard PA12, with subtle texture from glass particles).
  • Surface Treatment Option: Media rolling reduces grain but won’t eliminate it entirely—this is normal for glass-filled materials.

3. Nylon PA 11

Why Choose It: More flexible and UV-resistant than PA12. It’s perfect for outdoor parts (like garden tool handles) or parts that need to absorb impact (like protective cases).

  • Natural Surface Finish: Grainy but smoother than PA12—the powder particles are finer, so the surface feels less rough.
  • Surface Treatment Option: Media rolling takes it to a soft, almost silky matte finish—no need for extra coatings.

Estudio de caso

An outdoor gear brand used MJF Nylon PA11 for hiking pole handles. The natural smooth-grain surface was already comfortable, but media rolling made it grip better when wet. They saw zero returns from customers complaining about slippery handles.

4. Estane 3D TPU M95A

Why Choose It: A flexible elastomer with high tear resistance and a Shore hardness of 95A (similar to a car tire’s rubber). It’s for parts that need to bend or bounce, like phone case edges or watch bands.

  • Natural Surface Finish: Smooth rubber texture—no grain! This is unique to MJF TPU; SLS doesn’t offer a TPU with this smooth feel.
  • Surface Treatment Option: Rarely needed— the natural rubbery surface is usually perfect. If you want a matte look, a light media roll (with soft media) can reduce shine without losing flexibility.

SLS vs. mjf: Material & Surface Finish Comparison Table

To make it easy to compare, here’s a side-by-side look at SLS and MJF materials, their natural finishes, y mejores usos:

3D TechnologyMaterialNatural Surface FinishSurface Treatment OptionFortalezas claveAplicaciones ideales
SLSNylon PA 12GrainyMedia rolling → Satin matte; DyeResistencia química, resistencia al calorEngranajes, paréntesis, chemical containers
SLSNylon PA 12 GB/GFGrainy (slightly rougher)Media rolling → Satin matteAlta dureza, estabilidad térmicaCubiertas del motor, soportes industriales
mjfNylon PA 12Grainy (sugar cube-like)Media rolling → Soft matte; DyeHigher tensile strength than SLS PA12Fundas de teléfono, envases de cosméticos
mjfNylon PA 12 GB/GFGrainyMedia rolling → MatteResistencia al calor, rigidezDrone frames, mangos de herramientas
mjfNylon PA 11Grainy (smoother than PA12)Media rolling → Silky matteresistencia a los rayos ultravioleta, flexibilidadOutdoor handles, fundas protectoras
mjfEstane 3D TPU M95ASmooth rubber textureLight media roll (optional)Tear resistance, flexibilidadPhone case edges, bandas de reloj

How to Choose the Right Material & Tratamiento superficial

Picking the right combo isn’t hard—just ask yourself three questions:

1. What Will the Part Do?

  • If it needs to bend: Choose MJF Estane TPU (smooth rubber surface) or MJF PA11 (flexible, smooth-grain).
  • If it needs to handle heat: Go for glass-filled PA12 (SLS or MJF)—media rolling will smooth the surface without reducing strength.
  • If it’s outdoors: MJF PA11 (resistente a los rayos UV) is your best bet—its natural smooth surface works for most outdoor parts.

2. How Important Is Surface Feel?

  • Smooth and rubbery: MJF TPU (no treatment needed).
  • Soft matte: Media roll MJF PA11 or SLS PA12.
  • Color-critical: Dye SLS or MJF PA12 after media rolling—full-color printing is also an option for both technologies.

3. What’s Your Budget?

  • Más económico, más rápido: MJF is often faster than SLS, so it’s better for high-volume runs (como 1000+ regiones).
  • Partes complejas: SLS is slightly more cost-effective for very complex designs (no supports save material).

Yigu Technology’s Perspective on SLS and MJF Materials & Surfaces

En Yigu Tecnología, we seeSLS and MJF as go-to technologies for functional, durable parts—but success depends on material and surface choices. We’ve helped clients fix missteps: Por ejemplo, a client once chose SLS PA12 for a phone grip (too grainy) and switched to MJF TPU (smooth rubber) after our advice. The new grips had a 50% higher customer approval rate. We also recommend media rolling for most SLS/MJF parts—it’s a low-cost way to boost feel without losing strength. As 3D printing evolves, we’re excited to see more materials (like higher-temperature PA12) expand what SLS and MJF can do—helping clients build better parts, más rápido.

Preguntas frecuentes

  1. Can I get a completely smooth (como un espejo) surface with SLS or MJF?
    No—SLS and MJF’s powder-based process means their natural finishes are grainy, and even media rolling only gets you to a satin/matte finish. If you need a mirror surface, you’ll need to use a different technology (like SLA resin printing) or add a post-processing step like painting or coating (though this can add cost and reduce flexibility).
  2. Is MJF Nylon PA12 stronger than SLS Nylon PA12?
    Yes—MJF PA12 typically has slightly higher tensile strength (ability to resist pulling) and elongation at break (ability to stretch before breaking) than SLS PA12. Por ejemplo, MJF PA12 might have a tensile strength of 50 MPa, while SLS PA12 is around 48 MPa. This makes MJF better for parts that need to handle more stress, like small load-bearing brackets.
  3. Can I use SLS or MJF materials for food-contact parts?
    Most standard SLS/MJF materials (like Nylon PA12) are not FDA-approved for direct food contact—they have small pores that can trap food particles and bacteria. Sin embargo, some specialized food-safe versions (like medical-grade PA12) exist. If you need food-contact parts, ask your 3D printing provider for FDA-compliant materials and add a sealing treatment (like epoxy coating) to close pores.
Índice
Desplazarse hacia arriba