Our Polyvinyl Chloride PVC Injection Molding Services
Elevate your production with Yigu Technology’s premium Polyvinylchlorid (PVC) Injektionsformdienste—where cutting-edge technology, precision craftsmanship, and custom solutions converge. Whether you need high-volume construction components, flame-retardant electrical parts, or durable consumer products, Wir liefern kostengünstig, chemically resistant PVC parts tailored to your industry’s unique demands.
What Is Polyvinyl Chloride (PVC) Injektionsformung?
Polyvinylchlorid (PVC) is one of the world’s most widely used thermoplastics, composed of vinyl chloride monomers. It stands out for its adaptability—easily modified with additives to suit diverse applications. Injektionsformung ist ein Herstellungsprozess, das Plastikpellets schmilzt, injects the molten material into a custom mold, and cools it to form a finished part. Zusammen, PVC injection molding creates consistent, high-performance components for sectors ranging from construction to medical devices.
Schlüsseldefinitionen & Prozessbeschreibung
| Begriff | Definition |
| Polyvinylchlorid (PVC) | A versatile thermoplastic that can be rigid or flexible, depending on additives; known for durability and flame resistance. |
| Injektionsformung | A cyclic process: PVC pellets → melted → injected into mold cavity → cooled → ejected (repeats for mass production). |
| Schimmelpilzhöhle | The hollow space in a mold that shapes the final PVC part; can have 1–64 cavities for efficient high-volume production. |
Material Characteristics of PVC
PVC’s unique traits make it ideal for injection molding:
- Dual Form: Can be rigid (used for pipes, Fensterrahmen) oder flexibel (used for hoses, medizinischer Schlauch) with plasticizers.
- Flammenhemmung: Naturally resistant to fire (requires no extra additives for basic flame protection).
- Chemischer Widerstand: Von den meisten Säuren nicht beeinflusst, Alkalis, und Lösungsmittel (critical for industrial and medical use).
Kosteneffizienz: Raw PVC is affordable, making it a budget-friendly choice for large-scale projects.
Unsere Fähigkeiten: Delivering Excellence in PVC Injection Molding
Bei Yigu Technology, unser PVC injection molding expertise basiert auf fortschrittlichen Geräten, Fachtechnik, and a focus on solving client challenges—from small-batch custom parts to large-scale production runs.
Kernfunktionsübersicht
| Fähigkeit | Details | Vorteile für Sie |
| Fortgeschrittene Technologie | 25+ CNC injection molding machines (Klemmkraft: 100–800 Tonnen) with smart monitoring systems. | Real-time quality control; 20% faster production than standard machines. |
| Benutzerdefinierte Werkzeuge | Inhouse Formendesign und Herstellung (steel molds for rigid PVC, aluminum for flexible PVC prototypes). | Formen, die auf die Geometrie Ihres Teils zugeschnitten sind; Vorlaufzeiten nur 2–3 Wochen. |
| Präzisionsformung | Molding tolerance of ±0.005mm; in-line laser measurement for dimensional accuracy. | Ideal for intricate parts (Z.B., elektrische Anschlüsse, Komponenten für medizinische Geräte). |
| Produktion mit hoher Volumen | Automated assembly lines and 24/7 Betrieb; capacity for 600,000+ PVC parts/month. | Lower unit costs for bulk orders; on-time delivery even for large projects. |
The PVC Injection Molding Process: Step-by-Step Precision
PVC’s unique melting properties (it decomposes at high temperatures) require a carefully optimized process. Our workflow ensures consistent quality while protecting PVC’s integrity.
Schritt 1: Materialvorbereitung
- Pelletauswahl: Choose between rigid PVC (no plasticizers) or flexible PVC (with 10–40% plasticizers like phthalates).
- Additive Mischung: Mix PVC pellets with Zusatzstoffe (stabilizers to prevent decomposition, UV inhibitors for outdoor use, Farbtöne).
- Trocknen: PVC absorbs minimal moisture, but we dry pellets at 60–70°C for 1–2 hours to avoid surface defects (Z.B., pinholes).
Schritt 2: Schimmeldesign
- Materialkompatibilität: Molds for rigid PVC use cooling channels to prevent warping; molds for flexible PVC have smoother surfaces to avoid sticking.
- Prototyp -Test: We 3D-print mold prototypes first to validate design—reducing costly revisions later.
Schritt 3: Injektionsparameter (Critical for PVC)
PVC is sensitive to heat, so precise parameters are non-negotiable. Below are our standard settings for rigid PVC:
| Parameter | Ideal Range | Zweck |
| Lauftemperatur | 160–190°C | Melts PVC without decomposition (higher temps cause toxic fumes). |
| Injektionsdruck | 80–150 MPA | Füllt Schimmelhöhlen vollständig (critical for thin-walled parts like electrical casings). |
| Kühlzeit | 20–50 seconds | Verhindert Warping; longer for thick rigid PVC parts. |
Schritt 4: Nachbereitungsvorgänge
Nach Auslösen, Teile unterziehen sich:
- Trimmen: Entfernen von überschüssigem Kunststoff (Blitz) with automated tools.
- Enttäuschung: Smoothing sharp edges (critical for consumer products and medical devices).
Inspektion: Final checks for dimensional accuracy and surface quality.
Materialien: Choosing the Right PVC for Your Project
PVC’s versatility comes from its ability to be modified into different grades. Selecting the right type ensures your parts meet performance, Sicherheit, and cost goals.
Types of PVC for Injection Molding
| PVC Type | Schlüsseleigenschaften | Gemeinsame Anwendungen |
| Starres PVC (RPVC) | Steif, hohe Zugfestigkeit (50 MPA), excellent impact resistance. | Konstruktion (Fensterrahmen, Rohre), Kfz -Trim, electrical casings. |
| Flexibler PVC (FPVC) | Bendable, elastisch (elongation up to 300%), resistant to cracking. | Medizinprodukte (Schlauch, Spritzen), Konsumgüter (Spielzeug, Schläuche), automotive gaskets. |
| Foamed PVC | Leicht (Dichte: 0.6–0.8 g/cm³), sound-absorbent. | Interior design (Wandpaneele), Verpackung (Schutzeinsätze). |
| Recycled PVC (rPVC) | 75–85% of the strength of virgin PVC; eco-friendly and cost-effective. | Konstruktion (Fechten, decking), non-critical consumer goods (Lagerbehälter). |
Key Material Properties of PVC
| Eigentum | Starres PVC | Flexibler PVC |
| Dichte (g/cm³) | 1.3–1.45 | 1.1–1.3 |
| Melting Range (° C) | 160–190 | 140–170 |
| Flammenhemmung | Exzellent (UL94 V0 rating) | Gut (UL94 V2 rating with additives) |
| Chemischer Widerstand | Hoch (widersteht Säuren, Öle, Lösungsmittel) | Hoch (widersteht Wasser, milde Chemikalien) |
Oberflächenbehandlung: Enhancing PVC Parts’ Function and Aesthetics
PVC’s natural surface is smooth but can be modified to improve grip, Haltbarkeit, or branding. We offer five proven Oberflächenbearbeitung techniques for PVC parts:
| Behandlung | Prozess | Vorteile |
| Texturierung | Hinzufügen von Mustern (matt, Rippen, or sandblasted) zur Schimmelpilzfläche. | Verstärkt den Griff (Z.B., Werkzeuggriffe), versteckt Kratzer (Z.B., Konsumgüter). |
| Beschichtung | Eine dünne Schicht auftragen (Z.B., Polyurethan, Acryl) to the part surface. | Boosts UV resistance (for outdoor parts like window frames) oder chemischer Widerstand. |
| Malerei | Spray-painting with PVC-compatible primers (Haftung sicherstellen). | Benutzerdefinierte Farben für das Branding (Z.B., Kfz -Trim, Spielzeug). |
| Drucken | Digital or screen printing for logos, Etiketten, oder Anweisungen. | Klar, langlebige Markierungen (Z.B., Medizinprodukte, elektrische Komponenten). |
| Polieren | Buffing the surface to a high gloss. | Creates a premium look (Z.B., High-End-Konsumgüter, Dekorative Teile). |
Vorteile: Why Choose PVC Injection Molding?
PVC injection molding offers a unique mix of performance, Kosteneinsparungen, und Vielseitigkeit - es ist eine Spitzenauswahl für Hersteller in der gesamten Branche.
Key Advantages of PVC Injection Molding
- Haltbarkeit: PVC parts last 10–50 years (rigid PVC) or 5–15 years (flexible PVC) in harten Umgebungen (Z.B., outdoor construction, industrial settings).
- Chemischer Widerstand: PVC resists acids, Alkalis, and solvents—ideal for medical devices (sterilisierbar) und industrielle Teile (Chemikalien ausgesetzt).
- Anpassbarkeit: Easily modified with additives to be rigid/flexible, flammretardant, or UV-resistant; molds can create complex shapes (Z.B., elektrische Anschlüsse).
- Kosteneffizienz: Raw PVC costs 1.00–1.80/kg (20% cheaper than PP), and injection molding drives unit costs down to 0.10–0.50 per part for high volumes.
- Flammenhemmung: Naturally resistant to fire (meets UL94 V0 standards without extra additives)—critical for electrical components and building materials.
PVC vs. Other Common Injection Molding Plastics
| Material | Kosten (pro kg) | Flame Resistance | Chemischer Widerstand | Am besten für |
| PVC | 1.00–1.80 | Exzellent (UL94 V0) | Hoch | Flammretardant, chemical-resistant parts. |
| Pp | 1.20–2.00 | Arm (needs additives) | Hoch | Leicht, cost-sensitive parts. |
| ABS | 2,50–3,50 | Gerecht (needs additives) | Moderat | Starr, high-gloss parts. |
Anwendungsbranche: Where PVC Injection Molding Excels
PVC’s adaptability (rigid/flexible, flammretardant, chemikalisch resistent) makes it indispensable in five key industries.
Branchenspezifische Anwendungen & Unsere Lösungen
| Industrie | Common PVC Parts | Our Tailored Solutions |
| Konstruktion | Fensterrahmen, Rohrbeschläge, Türgriffe, fencing. | Rigid PVC molding; UV-resistant additives; compliance with building codes (Z.B., ASTM D1784). |
| Automobil | Armaturenbrettausstattung, Drahtisolierung, Türdichtungen, floor mats. | Flexible PVC for gaskets; rigid PVC for trim; flame-retardant grades (trifft ISO 3795). |
| Verbraucherprodukte | Spielzeugteile, Werkzeuggriffe, shower curtains, storage bins. | BPA-free flexible PVC (Spielzeug); textured rigid PVC (Werkzeuggriffe); custom colors. |
| Medizinprodukte | IV tubing, Spritzenfässer, oxygen masks, surgical instrument handles. | Sterilizable flexible PVC; ISO 10993-certified processes (Biokompatibilität). |
| Elektrische Komponenten | Cable insulation, switch casings, circuit board holders, junction boxes. | Flame-retardant rigid PVC; high dielectric strength (meets IEC 60695). |
Fallstudien: Our PVC Injection Molding Success Stories
We’ve helped clients across industries overcome unique challenges with our PVC injection molding services. Im Folgenden finden Sie drei herausragende Projekte:
Fallstudie 1: Rigid PVC Window Frames for a Construction Company
- Herausforderung: A builder needed 50,000 window frames that were durable, UV-resistent, und kostengünstig (to replace aluminum frames).
- Lösung: We used rigid PVC with UV stabilizers and custom tooling to match the builder’s design. Molds included drainage channels to prevent water damage.
- Ergebnisse: Frames lasted 30+ Jahre (vs. 15 Jahre für Aluminium); 25% lower cost than aluminum; 100% compliance with local building codes.
Fallstudie 2: Flexible PVC IV Tubing for a Medical Device Maker
- Herausforderung: Ein medizinisches Unternehmen benötigte 200,000 IV tubings that were flexible, sterilisierbar (via autoclaving), and BPA-free.
- Lösung: We used phthalate-free flexible PVC with a smooth inner surface (to prevent clogs) and molded tubings with precise diameter (± 0,1 mm).
- Ergebnisse: Tubings met ISO 10993 Biokompatibilitätsstandards; 0 Mängel in 3 years of production; 15% faster delivery than the client’s previous supplier.
Fallstudie 3: Flame-Retardant PVC Switch Casings for an Electrical Brand
- Herausforderung: An electrical brand needed switch casings that passed UL94 V0 flame tests and fit standard electrical boxes.
- Lösung: We used rigid PVC with no extra flame retardants (PVC’s natural trait) and custom molds to match the box dimensions.
Ergebnisse: Casings passed all safety tests; 30% lower material cost than ABS alternatives; on-time delivery rate of 99.8%.
Why Choose Us for Your PVC Injection Molding Needs?
With so many PVC injection molding suppliers, Die Yigu -Technologie sticht für unser Fachwissen auf, Qualität, und Engagement für den Erfolg des Kunden:
- Sachverstand: 10+ years specializing in PVC injection molding—our engineers know how to avoid PVC’s common pitfalls (Z.B., decomposition, Warping).
- Qualitätssicherung: ISO 9001 und ISO 13485 Zertifizierungen; 99.6% fehlerfreie Rate; 100% inspection of critical parts (Z.B., Medizinprodukte).
- Kundendienst: Spezielle Kontomanager; 24/7 Unterstützung; Kostenlose Konsultationen (to optimize your part for PVC molding).
- Innovation: Wir investieren 6% Einnahmen in r&D—recent breakthroughs include bio-based PVC (made from plant-based vinyl chloride) and plasticizer-free flexible PVC.
Nachhaltigkeit: 35% of our materials are recycled PVC (rPVC); Unsere Fabriken verwenden energieeffiziente Maschinen (Reduzierung der Kohlenstoffemissionen durch 22%); we offer recycling programs for old PVC parts.