Our CNC Water Jet Cutting Services

Elevate your manufacturing projects with our premium CNC Water Jet Cutting services—the ultimate solution for precise, vielseitig, and eco-friendly cutting. Whether you’re working with metals, Stein, Glas, oder Verbundwerkstoffe, we deliver exceptional Präzisionsabschneiden with minimal heat impact, Keine Werkzeugkleidung, and tailored solutions for industries like aerospace, Automobil, und medizinische Geräte. Experience the power of cold cutting technology to bring your designs to life efficiently and cost-effectively!​

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What Is CNC Water Jet Cutting?

CNC -Wasserstrahlschneidung ist ein Fortgeschrittenen Technologie that uses a high-pressure stream of water (often mixed with abrasive particles) zu schneiden, Form, or engrave a wide range of materials. Unlike heat-based cutting methods, it relies on the force of water to slice through materials—making it ideal for heat-sensitive substrates.​

Im Kern, Die Prozessübersicht ist einfach: A high-pressure pump (generating up to 90,000 Psi) forces water through a tiny nozzle (as small as 0.1mm in diameter). For hard materials like metal or stone, abrasive particles (such as garnet) are added to the water stream to enhance cutting power; for soft materials like rubber or foam, A reiner Wasserstrahl (no abrasives) works perfectly.​

To explain “Wie es funktioniert” in plain terms: Think of a super-strong water hose that’s guided by a computer. The CNC (Computer numerische Steuerung) system follows pre-programmed designs, moving the water jet nozzle with extreme accuracy to cut through materials—leaving clean, glatte Kanten. This is the essence of water jet basics: using water’s force, not heat, to achieve precise cuts.

Our CNC Water Jet Cutting Capabilities

We offer comprehensive cutting capabilities to meet the diverse needs of different industries. Below is a detailed breakdown of our key capacities, einschließlich maximum material thickness, material size limits, Präzisionsniveaus, custom cutting, Und tolerance achievements:​

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Whether you need a single custom part or mass-produced components, our capabilities scale to match your project requirements without sacrificing quality.

The CNC Water Jet Cutting Process

Unser Schritt-für-Schritt-Prozess is designed to ensure accuracy, Effizienz, and consistency from start to finish. Each phase is closely monitored to meet your exact specifications:​

1. Design and Preparation: We start by reviewing your design files (CAD, DXF, usw.) or collaborating with you to create a design. Our team checks for feasibility—ensuring the design aligns with the chosen material’s properties and your cutting goals (Z.B., Dicke, Präzision).​

2. Programming the CNC: Sobald das Design abgeschlossen ist, our engineers convert it into a CNC-compatible program. The program defines the nozzle’s path, Schnittgeschwindigkeit, water pressure, and whether abrasives are needed (für Schleifwasserstrahl Schneiden).​

3. Setup and Calibration: The material is secured to the cutting bed (to prevent movement during cutting). We calibrate the water pressure (adjusting from 30,000 Zu 90,000 PSI based on material hardness), align the nozzle, and load abrasives (falls erforderlich). A test cut (on scrap material) ensures all settings are correct.​

4. Ausführung schneiden: The CNC system takes control—moving the nozzle along the programmed path. For hard materials like stainless steel, Die Schleifwasserstrahl (Wasser + Granat) slices through efficiently; for soft materials like rubber, Die reiner Wasserstrahl delivers clean cuts without damage.​

Post-Cutting Inspection: Nach dem Schneiden, each part undergoes thorough inspection. We check dimensions (mit Bremssättel, Mikrometer, und CMMs), Kantenqualität, and adherence to tolerance requirements. Parts that pass move to finishing; any deviations are corrected immediately.

Materials We Work With

CNC -Wasserstrahlschneidung is renowned for its versatility—able to cut almost any material, from hard metals to fragile glass. Below is a breakdown of our supported materials, along with their key properties and ideal uses:​

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We also regularly test new materials—if you have a specialty substrate in mind, contact our team to discuss cutting feasibility!

Oberflächenbehandlung & OPTIONEN

Nach dem Schneiden, Wir bieten eine Reihe von einer Reihe von Oberflächenbehandlung Und finishing options to enhance the appearance, Haltbarkeit, und Funktionalität Ihrer Teile. Our most popular services include:​

• Sandstrahlen: Creates a textured, matte Oberfläche (ideal for stone, Metall, or glass parts that need a non-slip finish or uniform appearance).​

• Polieren: Delivers a smooth, glänzende Oberfläche (perfect for stainless steel, Messing, or marble parts used in visible applications like decorative pieces or medical devices).​

• Malerei: Applies a durable, color-matched coating (available in matte, Glanz, or textured finishes) to protect against corrosion and wear.​

• Beschichtung: Options include powder coating (dick, kratzfest) und Galvanisierung (zinc coating for outdoor metal parts).​

• Wärmebehandlung: Strengthens metal parts (Z.B., titanium or steel) by heating and cooling them—improving hardness and durability for high-stress applications.​

• Enttäuschung: Entfernt scharfe Kanten oder Grat aus geschnittenen Teilen (critical for safety and assembly, especially in electronics and medical devices).​

The table below compares our finishing options by key factors:​

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Toleranzen & Qualitätssicherung

Toleranzen Und accuracy standards are critical to our service—we understand that even small deviations can compromise part performance. Unser Präzisionsniveaus Und Toleranzbereiche are tailored to your material and application, backed by rigorous Messtechniken Und quality control processes:​

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Unser quality control processes enthalten:​

• Pre-cut material inspection (checking thickness, Ebenheit, and purity to ensure it meets project requirements).​

• In-process monitoring (real-time tracking of cutting speed, water pressure, and nozzle alignment via CNC software).​

• Post-cut inspection (100% of parts are measured; critical parts undergo additional testing, such as stress tests for metal components).​

Dokumentation (we provide a detailed quality report with every order, including measurement data, Inspektionsergebnisse, und Einhaltung der Branchenstandards).

Key Advantages of CNC Water Jet Cutting

Im Vergleich zu herkömmlichen Schneidmethoden (like laser cutting, Plasmaabschneiden, oder sägen), CNC -Wasserstrahlschneidung offers unique benefits that make it ideal for diverse applications. Below are its top advantages:​

1. Präzisionsabschneiden: With tolerances as tight as ±0.05mm, parts fit together seamlessly—reducing assembly time and waste, especially for complex designs.​

2. Cold Cutting Process: Unlike heat-based methods, it produces no heat during cutting—eliminating the Wärme betroffene Zone (Gefahr) (the area of material damaged by heat). This is critical for heat-sensitive materials like titanium, Glas, und Verbundwerkstoffe.

3. Minimal Heat Affected Zone (Gefahr): No HAZ means no warping, knacken, or changes in material properties—ensuring parts retain their original strength and durability.​

4. Vielseitigkeit: It cuts almost any material (Metalle, Stein, Glas, Gummi, Verbundwerkstoffe)—so you can use one service for all your cutting needs, from automotive parts to art sculptures.​

5. Keine Werkzeugkleidung: The water jet nozzle (made of diamond or ruby) lasts for thousands of cuts, and abrasives are replaceable at low cost—reducing tool replacement expenses compared to saws or drills.​

6. Umweltfreundlich: It uses water and natural abrasives (like garnet, which is recyclable) — no toxic fumes, Schlacke, or hazardous waste. Water is also recycled in our closed-loop system, reducing consumption by 80%.​

Kosteneffizienz: Minimaler Abfall (narrow kerf width of 0.1–0.5mm) reduces material costs. No tool changes (one setup works for all materials) and low maintenance also lower labor and operational costs.

Branchenanwendungen

CNC -Wasserstrahlschneidung wird aufgrund seiner Vielseitigkeit in allen Branchen weit verbreitet, Präzision, and cold cutting advantage. Hier sind die häufigsten Anwendungen:​

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Zum Beispiel, in the medical industry, our water-cut titanium implants meet FDA standards for biocompatibility—thanks to the cold cutting process that preserves the metal’s natural properties. In der Luft- und Raumfahrt, our composite cuts help reduce aircraft weight, Verbesserung der Kraftstoffeffizienz.

Fortgeschrittene Fertigungstechniken

To deliver exceptional results, Wir verwenden hochmoderne water jet cutting techniques Und cutting methods, optimized for different materials and applications. Here are the key ones:​

• Schleifwasserstrahl: This technique mixes water with abrasive particles (garnet is most common) to cut hard materials like metal, Stein, and ceramics. The abrasives enhance the water stream’s cutting power, allowing it to slice through 300mm-thick stainless steel efficiently. We adjust abrasive flow rates (5–20 kg/hour) based on material hardness.​

• Reiner Wasserstrahl: Used for soft, delicate materials like rubber, Schaum, Plastik, and thin glass. No abrasives are added—just high-pressure water (30,000–60,000 PSI) to deliver clean, precise cuts without damage.​

• Nozzle Types: We use two main nozzle types:​

• Diamond nozzles: For high-precision cuts (Z.B., Medizinprodukte, Elektronik) — durable, with a lifespan of 500+ Stunden.

• Ruby nozzles: For general-purpose cutting (Z.B., Kfz -Teile, Stein) — cost-effective, with a lifespan of 300+ Stunden.

• Pressure Levels: We adjust water pressure based on material:​

• 30,000–50,000 PSI: Weiche Materialien (Gummi, Plastik, Schaum).​

• 60,000–80,000 PSI: Medium-hard materials (Aluminium, Messing, Glas).​

• 80,000–90,000 PSI: Harte Materialien (Edelstahl, Titan, granite).​

Schneidgeschwindigkeiten: Speed varies by material thickness and hardness—for example, 10m/min for 10mm aluminum, 2m/min for 50mm stainless steel, and 5m/min for 20mm glass.

Fallstudien: Erfolgsgeschichten

Unser CNC Water Jet Cutting services have helped clients across industries overcome challenges and achieve their project goals. Unten sind zwei Erfolgreiche Projekte Hervorhebung unseres Fachwissens:​

Fallstudie 1: Aerospace Component Manufacturer​

• Herausforderung: Der Kunde benötigte 5,000 titanium engine brackets per month—with tight tolerances (±0.10mm) and no HAZ (heat would weaken the titanium). Their previous supplier used laser cutting, which caused warping and failed stress tests.​

• Lösung: Wir haben benutzt Schleifwasserstrahl Schneiden (85,000 PSI pressure, garnet abrasives) and optimized the CNC program to minimize nozzle movement. We also added a post-cut Enttäuschung step to ensure safe assembly.​

• Ergebnisse:​

100% of brackets met the ±0.10mm tolerance and passed stress tests (30% higher strength than the laser-cut parts).​

• Lead time reduced from 4 Wochen (previous supplier) Zu 2 weeks—helping the client meet their production deadlines.​
• Materialabfälle fiel aus 15% Zu 4% (thanks to our nesting optimization, which arranges parts to maximize material usage).​
• Client -Zeugnis: “The water-jet cut titanium brackets are stronger and more consistent than anything we’ve used before. The fast turnaround has been a game-changer for our production line.” — Mark T., Aerospace Engineering Manager.

Fallstudie 2: Architectural Firm (Custom Granite Countertops)​

• Herausforderung: The firm needed 200 custom-shaped granite countertops for a luxury hotel—each with intricate edge details and a polished finish. The client required all countertops to be identical (for a uniform look) and wanted minimal waste (granite is expensive).​
• Lösung: Wir haben benutzt Schleifwasserstrahl Schneiden (70,000 PSI pressure, garnet abrasives) to cut the granite, as it delivers clean edges without chipping. We optimized the cutting layout to nest 4–5 countertops per granite slab (Abfall reduzieren) and followed cutting with Polieren to achieve the desired high-gloss finish.​

• Ergebnisse:​

• Alle 200 countertops were identical—matching the design’s intricate edges within ±0.15mm tolerance.​
• Waste reduced from 20% (traditional sawing) to 6%—saving the client $15,000 in Materialkosten.
• Before and After: Raw granite slabs were plain; after cutting and polishing, they became elegant countertops that enhanced the hotel’s luxury aesthetic. The client received the order 5 Tage vor dem Zeitplan.
• Challenge Overcome: Traditional sawing often chips granite edges, requiring costly repairs. Our water jet cutting left smooth edges, eliminating the need for rework.

Why Choose Our CNC Water Jet Cutting Services?

With numerous CNC water jet cutting providers, here’s what makes us the top choice for businesses across industries:​

• Expertise in Water Jet Cutting: Unser Team von Ingenieuren hat 20+ years of specialized experience in CNC -Wasserstrahlschneidung—we understand the nuances of cutting different materials (from fragile glass to tough titanium) and can solve complex challenges (Z.B., tight tolerances for aerospace parts or intricate designs for art sculptures) that other providers struggle with.​

• Experience in Various Industries: Wir haben gedient 800+ Kunden über 15+ Branchen, including aerospace, Automobil, Medizinprodukte, and architecture. This cross-industry experience means we know the unique requirements of each sector (Z.B., FDA compliance for medical parts, ISO standards for aerospace components) and can tailor our services accordingly.​

• High-Quality Equipment: We invest in state-of-the-art water jet cutting machines (5-axis systems for 3D cutting, high-pressure pumps up to 90,000 Psi) and use premium nozzles (diamond for precision, ruby for durability). Our equipment is calibrated monthly to ensure consistent performance—guaranteeing that every cut meets your specifications.​

• Hervorragender Kundenservice: Unser Team ist verfügbar 24/7 Fragen beantworten, provide design feedback, and update you on your order status. We offer free design consultations (helping you optimize your design for water jet cutting) and free samples (so you can test our quality before committing to a large order).​

• Schnelle Turnaround -Zeiten: Mit 12 water jet cutting machines (running 24/7) and optimized production processes, we deliver fast lead times:​

• Prototypen: 1–3 Tage

• Low-volume orders (1–100 Einheiten): 3–7 Tage

• High-volume orders (1000+ Einheiten): 7–14 Tage

We also offer rush services for urgent projects—with lead times as short as 48 Std. (for small orders).​

• Kostengünstige Lösungen: We help you save money in multiple ways:​

• Nesting optimization reduces material waste by 10–15% compared to competitors.​

• No tool wear means lower maintenance costs—we pass these savings on to you.​

• Volume discounts (15% off for orders over 500 Einheiten) make high-volume production more affordable.​

Innovative Techniques: We stay ahead of industry trends by adopting innovative water jet cutting techniques, such as 5-axis cutting (for complex 3D shapes) and automated nesting software (for maximum material efficiency). We also regularly test new abrasives and nozzle designs to improve cutting speed and precision.

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