CNC-Drehbearbeitungsprozess: Ein vollständiger Leitfaden für die Präzisionsfertigung

In der industriellen Produktion, why do automotive and aerospace industries rely on CNC-Drehen for cylindrical parts like engine shafts or fuel nozzles? The answer lies in the CNC turning machining process—a computer-controlled method that transforms raw metal bars into high-precision, einheitliche Komponenten mit minimalem menschlichen Fehler. Im Gegensatz zum manuellen Drehen, Dies hängt von den Fähigkeiten des Bedieners ab, CNC turning ensures consistent quality across high-volume runs while handling complex geometries. Dieser Artikel schlüsselt die auf 6 core stages of the process, Schlüsselparameter, Werkzeugauswahl, Qualitätskontrolle, und reale Anwendungen, helping you master every step for efficient, accurate part production.

What Is the CNC Turning Machining Process?

CNC-Drehbearbeitungsprozess is an additive-subtractive manufacturing method that uses Computer Numerical Control (CNC) systems to rotate a workpiece while a cutting tool shapes it into cylindrical or conical forms. The process removes excess material from the workpiece (typically metal bars, 5–100mm in diameter) to create features like outer circles, end faces, Rillen, Threads, oder Verjüngungen.

Think of it as a “digital lathe operator”: it follows pre-programmed G-code and M-code to control tool movement, Spindeldrehzahl, and feed rate—executing repetitive tasks with micron-level accuracy (up to ±0.01mm) Und 24/7 Konsistenz. It’s ideal for producing rotational parts, from small electronic connectors to large industrial shafts.

6 Core Stages of the CNC Turning Machining Process

The process follows a linear, error-proof workflow—each stage builds on the last to ensure part quality. Below is a detailed breakdown of each step, with actionable tips and common pitfalls to avoid:

1. Process Analysis (The Foundation of Success)

Process analysis is the first and most critical step—it defines how the part will be machined. Key tasks include:

• Part Drawing Interpretation: Extract critical details from 2D/3D drawings:
• Dimensional requirements (z.B., Außendurchmesser: 20±0,02 mm, Länge: 100mm).
• Surface finish standards (z.B., Ra < 1.6μm for visible areas).
• Materialtyp (z.B., Aluminiumlegierung 6061, Edelstahl 304).
• Machining Content Selection: Decide which features to machine (z.B., Löcher, Threads, Rillen) and their order—follow the “from rough to fine” principle (roughing removes 80–90% of excess material first; finishing refines precision).
• Sequence Optimization: Avoid repositioning the workpiece unnecessarily. Zum Beispiel:

1. Machine the outer circle → 2. Drill the center hole → 3. Cut threads → 4. Finish the end face.

Pitfall to Avoid: Skipping process analysis leads to tool collisions or out-of-tolerance parts. Zum Beispiel, machining threads before drilling a center hole can cause the workpiece to vibrate, ruining thread accuracy.

2. Werkzeugauswahl (Match Tools to Material & Merkmale)

The right tool directly impacts machining efficiency and surface quality. Use this table to select tools based on material and feature type:

Beispiel: Machining M8×1.25 threads on a stainless steel 304 shaft → Choose a 16IR 1.25 ISO threading insert with TiAlN coating (resists wear from stainless steel’s high hardness).

3. Cutting Parameter Setting (Balance Speed, Füttern, & Tiefe)

Cutting parameters (Geschwindigkeit, Vorschubgeschwindigkeit, depth of cut) determine how fast and accurately the part is machined. Below are optimized parameters for common materials:

Formula Tip: Calculate spindle speed (N, rpm) using N = (1000 × Vc) / (π × D), where D = workpiece diameter (mm). Zum Beispiel, a 20mm aluminum shaft at Vc=180 m/min → N = (1000×180)/(3.14×20) ≈ 2866 rpm.

4. CNC-Programmierung (Translate Design to Machine Code)

Programming converts process analysis results into code the CNC machine understands. Key codes and a sample program for a simple shaft are shown below:

Sample Program for a 20mm×100mm Aluminum Shaft:

O0001 (Program Number)G21 G99 G97 (Metric units, feed per rev, constant speed)T0101 (Tool 01: External turning; Offset 01)M03 S2800 (Spindle on CW, 2800 rpm)M08 (Coolant on)G00 X25 Z2 (Rapid to start position)G71 U2 R1 (Roughing cycle: depth 2mm, retract 1mm)G71 P10 Q20 U0.2 W0.1 F0.2 (Finish allowance: X0.2mm, Z0.1mm; feed 0.2mm/rev)N10 G00 X18 Z2 (Start of roughing contour)G01 X20 Z0 F0.15 (Cut to Z0)Z-100 (Cut to length 100mm)N20 G01 X25 Z-100 (End of roughing contour)G70 P10 Q20 (Finishing cycle)G00 X100 Z100 (Rapid to safe position)M05 (Spindle off)M09 (Coolant off)M30 (Program end)

Key Tip: Use simulation software (z.B., Mastercam, Fusion 360) to test programs before physical machining—this avoids tool collisions and overcuts.

5. Workpiece Clamping & Positionierung (Ensure Stability)

Proper clamping prevents workpiece vibration (a major cause of poor surface finish). Follow these guidelines:

• Chuck Selection:
• Three-jaw chucks for round workpieces (self-centering, fast setup).
• Four-jaw chucks for irregular shapes (adjustable jaws for precise centering).
• Tailstock Support: For long workpieces (length > 5× diameter), use a tailstock center to reduce bending. Zum Beispiel, a 100mm-long, 20mm-diameter shaft needs tailstock support to avoid vibration during roughing.
• Runout Check: Use a dial indicator to measure radial runout (should be < 0.01mm). Excess runout (z.B., 0.05mm) causes uneven cutting, leading to out-of-tolerance diameters.

6. Test Cut Inspection & Parameter Adjustment (Validate Before Mass Production)

Never skip test cuts—they let you correct errors before wasting materials. The process includes:

1. Test Cut Execution: Machine 1–2 sample parts using the programmed parameters.
2. Maßprüfung:

• Use calipers for outer diameters/lengths (accuracy ±0.02mm).
• Use a micrometer for precise measurements (z.B., thread pitch, groove width—accuracy ±0.001mm).
• Use a surface roughness tester to check Ra values (ensure they meet drawing requirements).

3. Parameter Adjustment:

• If surface finish is rough (Ra > 3.2μm): Reduce feed rate by 20% or increase cutting speed.
• If diameter is too small (z.B., 19.98mm instead of 20mm): Increase the X-axis offset by 0.02mm.

Beispiel: A test cut aluminum shaft has a diameter of 19.95mm (Ziel: 20±0,02 mm). Adjust the X-offset by +0.05mm—subsequent parts will meet the target dimension.

Real-World Case: Machining Aluminum Alloy 6061 Wellen

• Problem: An automotive supplier needs 10,000 aluminum shafts (20mm×100mm) mit:
• Outer diameter: 20±0,02 mm.
• Oberflächenbeschaffenheit: Ra < 1.6μm.
• Production time: < 2 Minuten pro Teil.
• CNC Solution:

1. Process Analysis: Schruppen (ap=3mm) → Drilling (center hole, φ3mm) → Finishing (ap=0.2mm) → Deburring.
2. Werkzeuge: T01 (CCMT 09T304 carbide insert), T02 (φ3mm twist drill).
3. Parameters: Vc=180 m/min, f=0.2mm/rev, N=2866 rpm.
4. Program: Use G71 roughing + G70 finishing cycles (reduces program length by 50%).

• Ergebnis:
• Maßhaltigkeit: 99.8% of parts meet 20±0.02mm.
• Production time: 1.8 Minuten pro Teil (meets target).
• Tool life: Carbide inserts last 500 Teile (reduces tool change time by 80%).

Die Perspektive von Yigu Technology

Bei Yigu Technology, we see the CNC turning machining process as the backbone of precision cylindrical part production. Our CNC lathes (YG-T200) are optimized for this process: they have high-speed spindles (bis zu 6,000 rpm) for aluminum machining, smart tool offset systems (auto-corrects dimensional errors by ±0.005mm), and integrated coolant recycling (reduziert Abfall um 30%). We’ve helped automotive clients cut production time by 35% and aerospace firms achieve ±0.008mm accuracy for critical parts. As Industry 4.0 advances, we’re adding AI-driven parameter optimization—our software now auto-suggests cutting speeds/feeds based on material, reducing operator skill requirements and ensuring consistent quality.

FAQ

1. Q: What’s the difference between rough turning and finish turning in the CNC turning process?

A: Rough turning removes most excess material (80–90 %) at high feed rates (0.15–0.3mm/rev) and large depths of cut (2–5mm)—prioritizes speed over surface finish. Finish turning uses small depths (0.1–0.5mm) and slow feeds (0.05–0.15mm/rev)—prioritizes precision (±0,01 mm) and smooth surfaces (Ra < 1.6μm).

2. Q: How to avoid tool breakage during CNC turning of hard materials like stainless steel?

A: Use these tips: 1) Choose TiAlN-coated carbide tools (widerstehen Verschleiß); 2) Reduce depth of cut (1–3mm for roughing); 3) Increase coolant flow (cools tool and workpiece); 4) Avoid interrupted cuts (z.B., machining grooves in hard spots).

3. Q: Can CNC turning machine non-metallic materials like plastic or wood?

A: Ja! Für Kunststoffe (z.B., POM, ABS), use high-speed steel (HSS) Werkzeuge (prevents melting) and low cutting speeds (50–80 m/min). Für Holz, use specialized woodturning tools (z.B., carbide-tipped scrapers) and high feeds (0.3–0.5mm/rev)—CNC turning produces smooth wooden parts like handles or decorative spindles.