Our CNC Polishing Services

Elevate your parts’ aesthetics and performance with our CNC Polishing services—the gold standard for precision polishing and consistent surface finishes across industries. Nutzung fortgeschritten automated polishing Technologie, Wir transformieren Metalle (Edelstahl, Titan), Kunststoff, Verbundwerkstoffe, and glass into flawless components with Ra values as low as 0.02μm. Whether you need mirror-like medical tools, corrosion-resistant aerospace parts, or sleek consumer goods, our custom solutions blend efficiency, Vielseitigkeit, and uncompromising quality—reducing manual labor and ensuring every part shines.​

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What Is CNC Polishing?

CNC -Polieren is an advanced surface-finishing Technologie that uses computer-controlled machines to smooth, verfeinern, and enhance the surface of materials—replacing manual polishing with automated precision. Unlike manual polishing (which relies on human skill and is prone to inconsistency), it uses pre-programmed tool paths and specialized abrasives to achieve uniform, repeatable results.​

Der Prozessübersicht ist einfach: A CNC (Computer numerische Steuerung) system interprets design files to guide polishing tools (Z.B., Räder, abrasive pads) across the material’s surface. The machine adjusts pressure, Geschwindigkeit, and abrasive grit based on the material and desired finish—removing micro-imperfections (Kratzer, Werkzeugmarken) without altering the part’s dimensions.​

To explain “Wie es funktioniert” simply: Imagine a robot armed with a series of fine sandpapers and buffing pads, following a digital map to polish every inch of a part. For a stainless steel medical tool, the CNC machine first uses a coarse abrasive to remove machining marks, then progresses to finer grits to create a mirror finish—all without human error. This blend of automation and precision is what makes CNC -Polieren superior to manual methods, especially for complex or high-volume parts.

Our CNC Polishing Capabilities

We offer comprehensive polishing capabilities tailored to diverse materials and finish requirements, mit einem Fokus auf Präzisionsniveaus, surface finish quality, und Flexibilität. Below is a detailed breakdown of our key capacities:​

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Ob du brauchst 100 titanium orthopedic implants with a 0.03μm Ra finish or 10,000 aluminum smartphone casings with a satin finish, our capabilities scale to match your project’s needs.

The CNC Polishing Process (Schritt für Schritt)

Unser Schritt-für-Schritt-Prozess is optimized to deliver consistent, high-quality finishes while preserving the part’s original dimensions:​

1. Design and CAD Modeling: We start by reviewing your part’s CAD model and finish requirements (Z.B., RA -Wert, finish type). Our engineers identify critical areas (Z.B., bearing surfaces that need ultra-smooth finishes) and select the best polishing technique (mechanisch, Chemikalie, or electrochemical) for the material.​

2. Cam -Programmierung: The CAD model is imported into CAM software (Mastercam, SolidWorks CAM) to generate Werkzeugpfade—mapping the polishing tool’s movement across the part. We program parameters like tool speed (500–3000 RPM), Druck (1–10 n), and abrasive grit sequence (coarse → medium → fine) to achieve the desired finish.​

3. Setup and Calibration: The part is secured in custom Fixture Design (Z.B., vacuum chucks for thin parts, soft jaws for delicate plastics) Bewegung zu verhindern. We calibrate the polishing tool’s pressure and alignment using laser sensors—ensuring it follows the tool path without altering the part’s dimensions. Abrasives and coolant systems (for heat-sensitive materials) are loaded.​

4. Polishing Execution: The CNC machine runs the program, progressing through the abrasive sequence. Zum Beispiel:​

• Mechanisches Polieren: Uses rotating buffing wheels with abrasive compounds (alumina for metals, diamond for ceramics) to remove imperfections.​

• Elektrochemisches Polieren: Applies an electric current and chemical solution to dissolve surface imperfections (ideal for stainless steel medical parts).​

• Vibratory Polishing: Tumbles small parts with abrasive media (Keramikperlen) for uniform finishing (great for high-volume small components like brass connectors).​

Post-Polishing Inspection: Parts undergo rigorous Qualitätskontrolle—we measure surface roughness with a profilometer, check for uniformity with an optical comparator, and verify dimensions with a CMM. Parts that meet the Ra requirement move to final packaging; those that don’t are reworked with adjusted parameters.

Materials We Work With

CNC -Polieren works with almost every material, but the technique and abrasives vary based on the material’s hardness and properties. Below is a breakdown of our supported materials, recommended polishing techniques, and ideal finishes:​

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Oberflächenbehandlung & OPTIONEN

CNC -Polieren is often paired with complementary Oberflächenbehandlung techniques to enhance durability, Ästhetik, oder Funktionalität. Below are our most popular finishing options, along with their benefits and ideal uses:​

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Zum Beispiel, we use electrochemical polishing for stainless steel medical tools (Korrosionsbeständigkeit sicherstellen) and brushed finishing for aluminum smartphone casings (to hide fingerprints while maintaining a sleek look).

Toleranzen & Qualitätssicherung

Toleranzen for CNC Polishing focus on two key metrics: Oberflächenrauheit (RA -Wert) und dimensionale Stabilität (ensuring polishing doesn’t alter the part’s original dimensions). Unser quality control processes are designed to meet strict industry standards:​

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Unser quality control processes enthalten:​

• Vorpolieren: Inspecting parts for initial surface condition (Z.B., machining marks, Kratzer) and verifying dimensions.​

• In-Prozess: Real-time Ra measurement with laser profilometers (adjusting tool pressure/speed if Ra deviates from target).​

• Post-polishing: 100% Inspektion auf kritische Teile (medizinisch, Luft- und Raumfahrt); statistical sampling (5–10 %) Für hochvolumige Teile. We also conduct adhesion tests (for coated parts) and corrosion tests (für Metalle).​

Dokumentation: Providing a finish report with every order, including Ra values, measurement locations, and compliance certificates.

Key Advantages of CNC Polishing

Compared to manual polishing or other finishing methods, CNC -Polieren offers unmatched benefits for consistency, Effizienz, und Qualität:​

1. Hohe Präzision: Achieves surface roughness as low as 0.02μm—critical for parts like optical lenses (where even tiny imperfections affect performance) or medical implants (where smooth surfaces reduce tissue irritation).​

2. Consistency and Repeatability: CNC programming ensures every part has the same finish—no variation from part to part (unlike manual polishing, where results depend on the operator’s skill).​

3. Komplexe Geometrien: 5-axis CNC polishing heads reach internal cavities, gebogene Oberflächen, and undercuts—finishing areas manual methods can’t access (Z.B., the inside of a titanium knee implant).​

4. Reduzierte Setup -Zeit: CAM programming and automated tool changes cut setup time by 60–80% compared to manual polishing—ideal for high-volume runs (Z.B., 10,000 aluminum casings).​

5. Increased Efficiency: CNC machines run 24/7 with minimal supervision—producing 3–5x more parts per hour than manual polishers.​

6. Vielseitigkeit: Works with almost every material (Metalle, Kunststoff, Glas, Verbundwerkstoffe) and can create any finish (Spiegel, Satin, gebürstet).​

7. Kosteneffizienz: While upfront costs are higher than manual polishing, reduced labor costs (no need for skilled operators) and lower rework rates (fewer inconsistent parts) save money long-term—especially for high-volume orders.​

8. Improved Surface Finish: Removes micro-imperfections (machining marks, Kratzer) that manual polishing misses—enhancing aesthetics and functionality (Z.B., smooth surfaces reduce friction in moving parts).​

9. Verbesserte Ästhetik: Creates uniform, professional finishes that boost product value—critical for consumer goods (Z.B., Smartphones, Schmuck) und dekorative Teile.

Reduced Manual Labor: Eliminates repetitive, labor-intensive manual polishing—reducing worker fatigue and improving workplace safety.

Branchenanwendungen

CNC -Polieren is used across industries where surface finish impacts performance, Ästhetik, or compliance. Hier sind die häufigsten Anwendungen:​

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Advanced Manufacturing Techniques in CNC Polishing

To deliver exceptional finishes across diverse materials and geometries, we leverage specialized Poliertechniken and optimized processes:​

9.1 Core Polishing Techniques​

• Mechanisches Polieren:​

The most versatile technique—uses rotating tools (Räder, abrasive pads) with graded grits (80–10,000 grit) Oberflächenmängel entfernen. We tailor tools to material:​

• Buffing Wheels: Cotton/polyester wheels for metals (Edelstahl, Messing) to create mirror finishes; foam wheels for plastics to avoid melting.​

• Abrasive Pads: Diamond-impregnated pads for hard materials (Keramik, Glas); alumina pads for metals; silica pads for composites.​

• Anwendung: Ideal für große Teile (aerospace panels) and high-volume runs (Kfz -Trim).​

• Elektrochemisches Polieren (ECP):​

Uses an electrolytic cell (part as anode, conductive tank as cathode) and a specialized electrolyte (Z.B., phosphoric acid for stainless steel). When current is applied, surface metal dissolves uniformly—removing tool marks and creating a passive oxide layer.​

• Nutzen: No contact (avoids part distortion) and enhances corrosion resistance.​

• Anwendung: Medizinische Werkzeuge (Edelstahl), food-grade parts (Messing), and parts with internal cavities (Titanimplantate).​

• Chemisches Polieren:​

Uses acid/base solutions (Z.B., nitric acid for copper, sodium hydroxide for plastics) to etch away surface flaws. Unlike ECP, it requires no electricity—parts are dipped or sprayed with the solution, then rinsed.​

• Nutzen: Schnell, low-cost for small, Komplexe Teile (Z.B., plastic electronics connectors).​

• Anwendung: Copper heat exchangers, ABS plastic casings, and brass decorative parts.​

• Vibratory Polishing:​

Places small parts (Z.B., Messingstifte, medical needles) in a vibrating tub filled with abrasive media (Keramikperlen, plastic chips) and a polishing compound. Vibration causes media to rub against parts, creating a uniform finish.​

• Nutzen: Niedrige Arbeit (unattended operation) and consistent results for high-volume micro-parts.​

• Anwendung: Elektronikstecker (Messing), jewelry findings (gold-plated brass), and medical micro-components.​

• 5-Axis CNC Polishing:​

Uses a 5-axis machine (3 linear + 2 rotary axes) with a flexible polishing head (Z.B., foam or felt) to reach complex geometries—internal cavities, unterkuppelt, und gebogene Oberflächen (Z.B., titanium knee implants).​

• Nutzen: Finishes areas manual or 3-axis polishing can’t access.​

• Anwendung: Luft- und Raumfahrt -Turbinenklingen (inconel), orthopädische Implantate (Titan), and optical molds (Stahl).​

9.2 Supporting Technologies​

• Abrasive Selection:​

Grit size and material determine finish quality:​

• Coarse grit (80–240): Entfernt Bearbeitungsmarken (initial step).​

• Medium grit (400–800): Smooths surface (intermediate step).​

• Fine grit (1000–10.000): Creates desired finish (Endschritt).​

Für harte Materialien (Keramik, Glas), we use diamond abrasives; for soft materials (Aluminium, Kunststoff), we use alumina or silica.​

• Kühlmittelsysteme:​

Verhindert eine Überhitzung (critical for plastics and soft metals):​

• Water-Based Coolants: For mechanical polishing of metals—reduces friction and flushes away abrasive debris.​

• Oil-Based Coolants: For plastics—avoids warping and improves finish uniformity.​

• Mist Coolants: For 5-axis polishing of micro-parts—delivers a fine mist to avoid residue buildup.​

• Vorrichtungsdesign:​

Custom fixtures ensure parts stay stable during polishing:​

• Vakuum -Chucks: Für dünne Teile (Aluminiumblätter, glass panels) to avoid deformation.​

• Soft Jaws: For delicate plastics (Polycarbonat) and polished metals (Messing) to prevent scratches.​

Magnetic Fixtures: For ferrous metals (steel dies) to enable fast setup.

Fallstudien: CNC Polishing Success Stories

Unser CNC Polishing services have solved finish challenges for clients across medical, Luft- und Raumfahrt, und Konsumgüterindustrien. Unten sind zwei Erfolgreiche Projekte showcasing our expertise:​

Fallstudie 1: Medical Device Company (Stainless Steel Surgical Scissors)​

• Herausforderung: Der Kunde benötigte 50,000 stainless steel surgical scissors monthly—requiring a mirror finish (Ra ≤ 0.05μm) for corrosion resistance and easy sterilization. Their previous supplier used manual polishing, which caused 12% of scissors to have inconsistent finishes (some too rough, some with scratches) and failed FDA compliance checks. Lead time was 4 Wochen, delaying product launches.​

• Lösung: Wir haben benutzt elektrochemisches Polieren (ECP)—the scissors were mounted on a custom fixture and submerged in a phosphoric acid electrolyte. We programmed the ECP system to apply 12V current for 3 Minuten (optimized for stainless steel), then rinsed and passivated the scissors to enhance corrosion resistance. We added in-line laser profilometers to inspect Ra values in real time, rejecting parts with Ra > 0.05μm.​

• Ergebnisse:​

• Finish consistency improved from 88% to 99.8%—only 100 scissors failed per month (vs. 6,000 previously).​

• The scissors passed FDA compliance (corrosion resistance test: 500+ hours in salt spray).​

• Lead time shortened from 4 Wochen zu 10 days—helping the client meet launch deadlines.​

• Client -Zeugnis: “CNC ECP transformed our scissors’ quality. The mirror finish is perfect every time, and the FDA approval was seamless. We’ve expanded our order to include hemostats and forceps.” — Maria L., Medical Device Production Manager.​

• Before and After: Manual polished scissors had visible scratches and uneven shine; ECP scissors featured a uniform mirror finish that resisted rust and simplified sterilization.​

Fallstudie 2: Consumer Electronics Brand (Aluminum Smartphone Casings)​

• Herausforderung: Der Kunde benötigte 100,000 aluminum smartphone casings monthly—requiring a brushed finish (Ra 0.15μm, linear grain) to hide fingerprints and match their brand aesthetic. Their previous supplier used manual brushing, which caused 15% of casings to have misaligned grain (some curved, some uneven) and inconsistent Ra values (0.1–0.3μm). The client needed a 2-week lead time to support their phone launch.​

• Lösung: Wir haben benutzt 5-axis CNC mechanical polishing—equipping the machine with a linear abrasive pad (800 Streugut) and programming it to create parallel grain lines (0.5mm voneinander entfernt) across the casing’s curved surfaces. We used a custom vacuum fixture to secure the casings (avoiding scratches) and water-based coolant to prevent aluminum oxidation. We sampled 1% of casings hourly with a profilometer to ensure Ra stayed at 0.15μm.​

• Ergebnisse:​

• Grain alignment accuracy improved from 85% to 99.5%—only 500 casings had misaligned grain (vs. 15,000 previously).​

• Ra uniformity was maintained at ±0.02μm (all casings 0.13–0.17μm)—meeting the brand’s strict aesthetic standards.​

• Lead time was met (2 Wochen)—enabling the client’s on-schedule phone launch.​

• Challenge Overcome: Manual brushing couldn’t follow the casing’s curved edges; 5-axis CNC ensured grain lines stayed straight and uniform across all surfaces.​

Client -Zeugnis: “The brushed casings look identical to our design specs—no more customer complaints about fingerprint visibility. The consistency and speed have made them our sole supplier for aluminum parts.” — David K., Consumer Electronics Procurement Director.

Why Choose Our CNC Polishing Services?

With numerous CNC polishing providers, here’s what sets us apart as a trusted partner for medical, Luft- und Raumfahrt, and consumer industries:​

• Expertise in CNC Polishing: Unser Team hat 18+ years of specialized experience—we master all core techniques (mechanisch, ECP, Chemikalie, vibratory) and tailor them to material properties. Unsere Ingenieure sind in AS9100 zertifiziert (Luft- und Raumfahrt) und ISO 13485 (medizinisch) and can solve complex challenges (Z.B., 0.02μm finishes for optical glass, brushed grain on curved aluminum).​

• Experience in Various Industries: Wir haben gedient 650+ Kunden über 10 industries—from small medical startups to Fortune 500 electronics brands. This cross-industry experience means we understand sector-specific needs: FDA compliance for medical parts, scratch resistance for consumer goods, and corrosion resistance for aerospace components.​

• High-Quality Equipment: We invest in state-of-the-art machines—12 CNC polishing systems (einschließlich 5 5-Achsenmaschinen), 8 ECP tanks, 5 vibratory polishing tubs, and in-line laser profilometers. All equipment is calibrated weekly (using NIST-traceable standards) to maintain precision.​

• Hervorragender Kundenservice: Unser Team ist verfügbar 24/7 to support your project—from finish selection (helping you choose the right Ra value) Nachfolger. We offer free sample polishing (bis zu 5 Teile) so you can verify finish quality before placing large orders. Für dringende Projekte (Z.B., medical supply shortages), we assign a dedicated project manager.​

• Schnelle Turnaround -Zeiten: Our optimized processes deliver industry-leading lead times:​

• Prototypen (1–100 Teile): 1–3 Tage

• Niedrigvolumme (100–1.000 Teile): 3–7 Tage

• Hochvolumien (1,000+ Teile): 7–14 Tage

Für Rush -Bestellungen (Z.B., consumer goods launches), Wir können liefern 10,000+ Teile in 5 days by running machines 24/7.​

• Kostengünstige Lösungen: We help you save money through:​

• Automatisierung: Unattended operation (vibratory, ECP) reduces labor costs by 60% vs. manual polishing.​

• Abrasive Optimization: Reusing fine grit abrasives (for final steps) cuts material costs by 20%.​

• Volume discounts: 10% off orders over 10,000 parts and 15% off orders over 50,000 parts—ideal for consumer electronics and medical high-volume runs.​

Commitment to Quality: Wir sind ISO 9001, AS9100, und ISO 13485 certified—our quality control processes sicherstellen 99.9% of parts meet your finish requirements. We also provide full traceability (each batch’s Ra reports, process logs) for compliance.

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