CNC machining services for custom prototype

CNC machining services

Our CNC machining operations have a wide range of applicability and can meet various complex machining needs. We have various CNC milling and turning centers, as well as CNC Draht EDM Und CNC -Schleifen, CNC -Bohrungen, CNC -Gravur Fähigkeiten, which gives Yigu great flexibility in producing different types of prototypes and parts.

CNC machining services

3-axis and 5-Achse CNC -Fräsen

Yigu’s on-demand CNC milling service provides highly personalized customization. You can choose from a variety of materials, Oberflächenbehandlungen, and processing options to manufacture parts that meet your specific needs.
With a tolerance as low as 0.01 millimeters, your parts can be delivered nationwide within 2 days at the fastest.

CNC machining services

CNC drehen sich

Our CNC turning is used to manufacture cylindrical parts such as shafts, Getriebe, Bolzen, und Befestigungselemente, as well as parts with rotational symmetry.

With a tolerance as low as 0.01 millimeters, your parts can be delivered globally in as fast as 3 Tage.

Über 55 CNC -Maschinen, including 3-axis and 5-axis milling and turning equipment

Unser 24/7 internal machining center can complete the manufacturing of your parts in as fast as 2 Tage

The return rate for ISO 9001:2015 certification is less than 1%

More than 5,000 CNC parts are manufactured each month using over 80 types of plastic and metal materials

The strict tolerance is 0.01 millimeters and the surface roughness is Ra0.2 microns

CNC machining Prototype and Parts Display

Die unten angezeigten Produkte wurden vom Kunden genehmigt, und wir halten uns streng an die Vertraulichkeitsvereinbarung, um die Vertraulichkeit und Kreativität des Kunden zu schützen.

Material selection for CNC machining

We can use a variety of different materials for production.

Plastik

Aluminiumlegierung

Edelstahl

Weichstahl

Legierungsstahl

Werkzeugstahl

Andere Metalle

Surface treatment in CNC machining

We provide a variety of surface finishing services to meet your diverse needs. We provide surface treatment services such as polishing, Glättung, Drahtzeichnung, Seidens -Siebdruck, Sandstrahlen, Anodisierung, Pulverbeschichtung, elektroplierend, Passivierung, and laser etching.

Pure processing (Ra 3.2μm)
Pure processing (Ra 3.2μm)

Remove burrs or sharp edges from the surface of the workpiece.

Glatt (Ra 1.6μm)
Glatt (Ra 1.6μm)

Slight visible processing marks, The surface should be clean without any scratches or polishing.

Präzisionsbearbeitung (Ausgang 0,8 μm)
Präzisionsbearbeitung (Ausgang 0,8 μm)

The parts are manually polished or brushed to remove machining marks.

Polieren (Ausgang 0,8 μm)
Polieren (Ausgang 0,8 μm)

Polishing is a precision machining process that involves smoothing the surface of materials to form a high gloss, reflective, or mirror like surface.

Sprühbeschichtung (bright and matte surfaces)
Sprühbeschichtung (bright and matte surfaces)

We can achieve: matte satin with high gloss quality and soft touch (Gummiöl)

sand blast
sand blast

It involves sandblasting the surface of the prototype with sand or other abrasives to produce a rough texture.

oxidize
oxidize

The most popular way to create a good surface for electronic products. Wir bieten an: Anodizing Types 1, 2, 3 Transparent/Hard Anodizing

Schwarze Oxidation (Schwärzung)
Schwarze Oxidation (Schwärzung)

It is a chemical conversion coating commonly used to create a black or dark gray surface on ferrous metals such as steel or iron.

Nickelbeschichtung
Nickelbeschichtung

Electroless nickel plating

Transparent polishing
Transparent polishing

Steam polishing can be used for post finishing of machined PC parts, which can improve the internal and external surface smoothness and clarity of the parts.

Brushing
Brushing

Brushing is used to create textures or linear patterns on the surface of materials (usually metals).

Elektroplierend
Elektroplierend

Electroplating is commonly used for decoration or corrosion-resistant coatings.

CNC -Bearbeitungstoleranz

CNC -Bearbeitungstoleranz

Yigu follows the DIN-2768-1-fine standard for metal processing and the DIN-2768-1-medium standard for plastic processing, providing a good balance between precision and cost-effectiveness, and is therefore widely used in the industry.
Our project manager will meticulously document every detail of the project and consult with you to ensure the highest possible precision is provided. When working with Yigu, we guarantee that all parts will be manufactured according to your specifications.

We follow the universal tolerance standards for CNC machining.
Für Metallteile, we follow DIN-2768-1-fine
Für Plastikteile, we follow DIN-2768-1-Medium

Size Capabilities

TypGenauigkeit
Threaded Holes– UNC & UNF threads: Aus #2 bis zu 0.5 In.
– Metric threads: M1.2 and above
RadiiTurned outside corners will typically include a 0.005 In. chamfer.
Mindestlochgröße– Minimum on-axis and axial: 0.04 In. (1mm)
– Minimum radial: 0.08 In. (0.5mm); 0.04 In. (0.5mm) for aluminum brass
Rillen– Minimum OD groove width: 0.047 In. (1.2mm)
– Minimum OD groove width for aluminum and brass: 0.019 In. (0.5mm)
– Maximum OD groove depth: 0.95 In. (24.1mm)
— varies with groove width
Linear Dimension– ± 0.025mm
– ± 0.001 Zoll
Lochdurchmesser (not reamed)– ± 0.025mm
– ± 0.001 Zoll
Shaft Diameter– ± 0.025mm
– ± 0.001 Zoll
Part Dimension Limit– 950 * 550 * 480mm
– 37.0 * 21.5 * 18.5 Zoll

CNC Machining Standards

Dimensionstoleranzen (DIN ISO 2768-1 (1991-06))

Tolerance ClassMaterialtypDimension Range (mm)Toleranz (mm)
FMetall (ISO 2768-F)0.5 Zu 3± 0,05
FMetall (ISO 2768-F)Über 3 Zu 6± 0,05
FMetall (ISO 2768-F)Über 6 Zu 30± 0,1
FMetall (ISO 2768-F)Über 30 Zu 120± 0,15
FMetall (ISO 2768-F)Über 120 Zu 400± 0,2
FMetall (ISO 2768-F)Über 400 Zu 1000± 0,3
FMetall (ISO 2768-F)Über 1000 Zu 2000± 0,5
FPlastik (ISO 2768-F)0.5 Zu 3± 0,05
FPlastik (ISO 2768-F)Über 3 Zu 6± 0,05
FPlastik (ISO 2768-F)Über 6 Zu 30± 0,1
FPlastik (ISO 2768-F)Über 30 Zu 120± 0,15
FPlastik (ISO 2768-F)Über 120 Zu 400± 0,2
FPlastik (ISO 2768-F)Über 400 Zu 1000± 0,3
FPlastik (ISO 2768-F)Über 1000 Zu 2000± 0,5

General Tolerances for Shape and Position (DIN ISO 2768-2 (1991-04))

Tolerance ClassMerkmalDimension Range (mm)Toleranz (mm)
HStraightness and Flatness10± 0,02
HStraightness and Flatness10 Zu 30± 0,05
HStraightness and Flatness30 Zu 100± 0,1
HStraightness and Flatness100 Zu 300± 0,2
HStraightness and Flatness300 Zu 1000± 0,3
HStraightness and Flatness1000 Zu 3000±0.4
HVerticalityTo 100± 0,2
HVerticality100 Zu 300± 0,3
HVerticality300 Zu 1000±0.4
HVerticality1000 Zu 3000± 0,5
HSymmetryTo 100± 0,5
HSymmetry100 Zu 300± 0,5
HSymmetry300 Zu 1000± 0,5
HSymmetry1000 Zu 3000± 0,5

Precision CNC machining

In addition to universal tolerance CNC parts that comply with standards such as ISO2768M or ISO2768F, Yigu provides high-precision CNC machined parts.

In Yigu, we offer 3-axis and 5-axis CNC milling, CNC turning EDMWire cutting and surface grinding services. We have extensive precision CNC machining services, an experienced team of experts, and accumulated rich experience in how to use 3-axis, 4-Achse, and 5-axis CNC machines to complete various projects in the best way possible.

Precision CNC machining

Vervollständigen Sie Ihren Prototypenmedizin in 5 Schritte

Schnelles und kostenloses Angebot

Please provide your CAD drawings, materials and quantities. We will offer you feedback on the quotation within a few hours.

Quotation and design analysis

Set product specifications and select an appropriate delivery schedule.

Produktion

We will immediately arrange the production of your parts and share the processing photos to keep you updated on the status of your parts at any time.

Qualitätsmanagement

We will ensure that your parts are produced completely in accordance with standards. Vor dem Versand, each part will be inspected and a report will be sent.

Shipment

Arrange for shipment and deliver the parts to the customer within 3 Zu 7 Tage.

From prototype custom to small batch production

rapid Prototype custom

rapid Prototype custom

Prototype customization is the process of creating a physical model of a product or part, typically using manufacturing techniques such as CNC machining.

The purpose of the prototype is to test and refine the design, and ensure that the product operates as expected.

A prototype can help identify any design defects or issues that may need to be addressed before being put into production.

Kleine Chargenproduktion

Kleine Chargenproduktion

Small batch manufacturing is a method of rapidly producing products, typically in quantities between 100 Und 100000 Stücke.

Yigu provides high-quality customized parts, einschließlich CNC -Bearbeitung, Vakuumguss, Blechverarbeitung, low-pressure infusion and other small batch manufacturing services.

This method allows companies to test their designs and products before mass production, reducing the risk of product failures and financial losses.

CNC Precision Machining for Application Industries

In a world driven by innovation and uncompromising quality, precision isn’t just a requirement—it’s the foundation. We deliver excellence through state-of-the-art CNC machining, serving a diverse spectrum of industries where accuracy, Zuverlässigkeit, and performance are non-negotiable.

  • Automobil CNC -Bearbeitung: Hochfest, precision components that drive the future of mobility, from engine blocks to electric vehicle batteries.
  • Luft- und Raumfahrt CNC -Bearbeitung: Mission-critical parts machined to the tightest tolerances, meeting rigorous standards for safety and performance in the skies and beyond.
  • Medizinisch CNC -Bearbeitung: Biokompatibel, complex instruments and implants manufactured in validated environments for diagnostics, surgery, and patient care.
  • Mechanisch CNC -Bearbeitung: Robust and reliable parts that form the backbone of industrial machinery and automation systems.
  • Schimmel CNC -Bearbeitung: High-precision molds and dies for injection molding, die-casting, and forming across countless manufacturing sectors.
  • Erneuerbare Energie CNC -Bearbeitung: Components for wind turbines, solar power systems, and hydropower that help build a sustainable future.
  • Elektronik & Elektrisch CNC -Bearbeitung: Intricate housings, Kühlkörper, Anschlüsse, and semiconductors that power the digital world.
  • Konsumgüter & Appliance CNC -Bearbeitung: Dauerhaft, ästhetisch, and high-volume parts that enhance everyday life in homes around the globe.
  • Sportartikel CNC -Bearbeitung: Leicht, high-performance components that give athletes the winning edge, from bicycles to professional equipment.
  • Konstruktion & Marine CNC -Bearbeitung: Korrosionsbeständig, heavy-duty parts built to withstand the harshest environments on land and at sea.
  • Telekommunikation CNC -Bearbeitung: Precision waveguides, Gehege, and components that enable seamless global connectivity.
  • Energiesektor CNC -Bearbeitung: Critical parts for oil, Gas, and nuclear power generation, engineered for extreme pressures and temperatures.
  • Landwirtschaftlich CNC -Bearbeitung: Durable and efficient components that increase productivity and reliability in modern farming equipment.

Egal wie Ihre Branche, your challenge, or your design, we provide the manufacturing expertise to bring it to life.

Warum uns wählen??

Technical strength

Wir haben 55 CNC -Werkzeugmaschinen, einschließlich 5 5-Achse, 10 4-Achse, Und 40 3-axis CNC machine tools. Our factory provides grinding, wire cutting, and electrical discharge machining equipment.

Schnelle Lieferung

We have powerful machining centers, so we can arrange production very flexibly to ensure that operations can meet constantly changing customer needs.

One stop solution provider

We can not only manufacture your prototypes and parts, but also provide a wide range of post-processing services based on them to help you bring your products to market. You can fully trust us.

How to inspect your prototype and parts?

Zeichnungsprüfung
Zeichnungsprüfung

We will inspect each item in the BOM, including quantity, Material, Verfahren, und Anforderungen an die Oberfläche Finish, to ensure consistency with the quotation. Zusätzlich, our engineering team will carefully review 3D and 2D drawings to identify design errors, compliance issues, and any interferences, and confirm whether all tolerances can be machined.
When necessary, we will also provide DFM feedback.

Incoming Inspection
Incoming Inspection

We require material suppliers to provide certification and labeling for all materials. We will use a spectrometer to inspect the material and test its chemical composition.

Processing inspection in progress
Processing inspection in progress

At this stage, we will conduct both visual and manual inspections simultaneously.
Our experienced and skilled engineers will inspect parts based on 3D drawings.
We understand that it is very important to inspect the parts during the machining process to avoid wasting time. If necessary, we can provide you with the first sample during mass production.

Endinspektion
Endinspektion

The quality inspection department has 6 professionally trained engineers.
We can provide various inspection reports, including 3D scanning reports, cleanliness reports, 100% size reports PPAPControl plan, usw.

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