Our CNC EDM Machining Services
Unlock unparalleled precision for complex metal components with our CNC EDM -Bearbeitung Dienstleistungen. Nutzung fortgeschritten Elektrische Entladungsbearbeitung technology and cutting-edge CNC -Technologie, we deliver tight-tolerance parts, versatile material compatibility, and superior surface finishes—tailored to meet the unique demands of aerospace, medizinisch, und Automobilindustrie. Partner with us for reliable, cost-effective machining solutions that turn your most challenging designs into reality.
What Is CNC EDM Machining?
CNC EDM -Bearbeitung (Computer Numerical Control Electrical Discharge Machining) is a non-contact manufacturing process that shapes metal parts by using controlled electrical discharges (sparks) between an electrode and the workpiece. Im Gegensatz zur herkömmlichen Bearbeitung (which relies on physical cutting tools), EDM removes material through thermal erosion—making it ideal for hard, spröde, or complex materials that are difficult to machine with conventional methods.
Im Kern, Elektrische Entladungsbearbeitung works by creating a series of tiny sparks (each lasting just microseconds) in a dielectric fluid (Z.B., deionized water or oil). These sparks generate extreme heat (up to 8,000–12,000°C), melting and vaporizing small amounts of material from the workpiece to form the desired shape. CNC -Technologie automates this process, using pre-programmed computer software to control the electrode’s movement with exceptional accuracy—ensuring consistent, repeatable results for high-volume or custom parts.
Unsere Fähigkeiten: Was wir liefern können
Unser CNC EDM Services are designed to handle a wide range of project sizes and complexities, from small prototype components to large-scale production runs. Unten finden Sie eine Aufschlüsselung unseres Schlüssels Machining Capacity Und Präzisionsbearbeitung Fähigkeiten:
| Fähigkeitskategorie | Details | Specifications |
| Workpiece Size | Accommodates small, intricate parts and large-scale components | Max workpiece dimensions: 1,500mm (L) × 800mm (W) × 600mm (H) |
| Electrode Compatibility | Supports copper, Graphit, and copper-tungsten electrodes | Electrode size range: 0.1mm (micro-electrodes) bis 100 mm (solid electrodes) |
| Produktionsvolumen | Flexible for low-volume prototypes and high-volume production | Prototyp: 1–100 Einheiten; Produktion: 1,000–100,000+ units/year |
| Präzisionsniveau | Ultra-tight tolerance control for critical applications | Positioning accuracy: ± 0,001 mm; Wiederholbarkeit: ± 0,0005 mm |
| Komplexitätshandhabung | Machines 3D contours, tiefe Hohlräume, and internal features | Can handle undercuts, Blindlöcher (down to 0.5mm diameter), and multi-axis geometries |
Whether you need a single custom part or a continuous supply of precision components, unser Capabilities are scaled to meet your timeline and quality requirements.
Verfahren: The CNC EDM Machining Steps
Der CNC EDM Process follows a structured sequence of steps to ensure accuracy, Effizienz, und Konsistenz. Below is a step-by-step overview of our Bearbeitungsvorgang:
- Design & Programmierung: Erste, we convert your 3D CAD model (Z.B., Stl, SCHRITT) into a CNC program. This program defines the electrode’s path, spark parameters (Z.B., Stromspannung, aktuell), and dielectric fluid settings—tailored to your part’s material and design.
- Electrode Preparation: We fabricate the electrode (from graphite or copper) to match the inverse shape of your desired part. Für komplexe Teile, multiple electrodes may be used for roughing (schneller Materialabtrag) und fertig (precision shaping).
- Werkstück Setup: The workpiece is secured in a fixture on the EDM machine’s table. The dielectric fluid (deionized water for most metals) is filled into the machining tank to insulate the electrode and workpiece, and to flush away melted material.
- Bearbeitungsausführung: The CNC system moves the electrode toward the workpiece until a spark gap (typically 0.01–0.1mm) is achieved. Sparks discharge between the electrode and workpiece, eroding material until the part matches the CAD design.
Qualitätsinspektion: Nach der Bearbeitung, the part is cleaned and inspected using tools like coordinate measuring machines (Cmm) to verify dimensions and tolerances.
Materialien: Suitable for CNC EDM Machining
CNC EDM -Bearbeitung works with any electrically conductive material—making it versatile for industries that require hard or heat-resistant metals. Unten sind die Gemeinsame Materialien we process, along with their key properties and applications:
| Material | Härte (HRC) | Schlüsseleigenschaften | Typische Anwendungen |
| Werkzeugstahl | 58–65 | Hoher Verschleißfestigkeit, toughness | Stirbt, Formen, Schneidwerkzeuge |
| Edelstahl | 25–45 | Korrosionsbeständigkeit, Stärke | Medizinische Instrumente, Luft- und Raumfahrtkomponenten |
| Titanlegierungen | 30–40 | Hochfestes Verhältnis, Biokompatibilität | Orthopädische Implantate, aircraft parts |
| Inconel | 35–45 | Wärmewiderstand, Chemische Stabilität | Gasturbinenkomponenten, rocket parts |
| Messing/Kupfer | 15–25 | Hervorragende Leitfähigkeit, machinability | Elektrische Anschlüsse, Schimmelpilzeinsätze |
Unser Materialauswahl process involves working with you to choose the optimal material for your part’s function, Umfeld, and budget—ensuring performance and cost-effectiveness.
Oberflächenbehandlung: Verbesserung der Teilqualität
Nach CNC EDM -Bearbeitung, Post-Machining Treatment is often required to improve surface quality, Haltbarkeit, oder Funktionalität. Unten sind die Oberflächenbearbeitung options we offer, zusammen mit ihren Vorteilen:
| Behandlungsmethode | Oberflächenrauheit (Ra) | Vorteile | Ideal für |
| EDM Polishing | 0.1–0.8 μm | Glatt, mirror-like finish; removes EDM recast layer | Schimmelpilzhöhlen, optische Komponenten |
| Schleifsprengung | 1.6–6.3 μm | Uniform matte finish; removes contaminants | Kfz -Teile, Dekorative Komponenten |
| Elektroplierend | 0.05–0,2 μm | Adds corrosion resistance (Z.B., Chrom, Nickel) | Medizinische Werkzeuge, Meereskomponenten |
| Passivierung | 0.8–3.2 μm | Enhances stainless steel’s corrosion resistance | Lebensmittelverarbeitungsgeräte, Medizinprodukte |
Wir maßgensässig Treatment Methods to your part’s needs—whether you require a cosmetic finish for consumer products or a functional finish for industrial components.
Toleranzen: Präzision, auf die Sie sich verlassen können
Toleranzkontrolle is a cornerstone of our CNC EDM -Bearbeitung Dienstleistungen. We maintain strict Bearbeitungstoleranzen to meet the most demanding industry standards. Below is a breakdown of our Toleranzniveaus for different part features:
| Teilfunktion | Precision Tolerances | Industriestandard (ISO) |
| Lineare Abmessungen (Z.B., Länge, Breite) | ± 0,001– ± 0,01 mm | ISO 2768-1 (Bußgeld) |
| Lochdurchmesser | ±0.0005–±0.005mm | ISO 2768-2 (Very Fine) |
| Angular Tolerances | ±0.005°–±0.02° | ISO 1101 |
| Surface Flatness | 0.002mm/m | ISO 12781 |
These tolerances ensure that your parts fit and function as intended—critical for applications like aerospace (where component alignment is vital) und medizinische Geräte (where precision impacts patient safety).
Vorteile: Why Choose CNC EDM Machining?
CNC EDM -Bearbeitung offers unique Vorteile that set it apart from traditional machining methods. Unten sind der Schlüssel Advantages of CNC EDM:
- No Physical Tool Wear: Since EDM uses sparks (keine Werkzeuge schneiden) to remove material, there’s no tool degradation—ensuring consistent precision across large production runs.
- Ideal für komplexe Formen: EDM can machine undercuts, tiefe Hohlräume, and 3D contours that are impossible with milling or turning. This is especially valuable for mold and die manufacturing.
- Works with Hard Materials: It processes metals with hardness up to 65 HRC (Z.B., Werkzeugstahl, Wolfram -Carbid) without damaging the workpiece—eliminating the need for pre-softening heat treatments.
- Überlegene Präzision: Mit Präzisionsvorteile like ±0.001mm tolerance, EDM is ideal for micro-components and critical parts (Z.B., Medizinische Implantate).
Kostenvorteile: For small-batch or custom parts, EDM reduces tooling costs (Sie müssen keine benutzerdefinierten Schneidwerkzeuge benötigen) and shortens lead times—saving you time and money.
Anwendungsbranche: Where CNC EDM Adds Value
Unser CNC EDM Services eine breite Palette von dienen Branchensektoren, addressing unique challenges in each field. Unten sind der Schlüssel Branchenanwendungen and how we support them:
| Industrie | Application Fields | CNC EDM Uses |
| Luft- und Raumfahrt | Motorkomponenten, Turbinenklingen, Struktureile | Machining heat-resistant alloys (Inconel, Titan) with tight tolerances for high-performance parts. |
| Medizinisch | Orthopädische Implantate (Knie, Hüften), chirurgische Werkzeuge, dental fixtures | Producing biocompatible parts (Titan, Edelstahl) with smooth finishes to meet FDA standards. |
| Automobil | Mold inserts for plastic parts, fuel injection components, Zahnradwellen | High-volume production of precision parts with consistent quality and durability. |
| Elektronik | Micro-electrodes, Stecknadeln, semiconductor molds | Machining small, komplizierte Teile (bis 0,1 mm) mit hoher Leitfähigkeit (Kupfer, Messing). |
| Schimmel & Die | Injektionsformen, Stempeln stirbt, extrusion dies | Creating complex cavities and undercuts in tool steel for high-wear mold components. |
Fertigungstechniken: Fortgeschrittene Methoden, die wir verwenden
Top-Tier-Ergebnisse liefern, we employ state-of-the-art Fertigungstechniken Und EDM Techniques tailored to your project. Below are the key methods in our workflow:
- Sinker EDM (Ram EDM): Used for complex 3D shapes, tiefe Hohlräume, and large workpieces. A solid electrode (graphite/copper) is lowered into the workpiece to create the desired form—ideal for molds and dies.
- Draht EDM: Uses a thin, conductive wire (Messing oder Kupfer) as the electrode to cut intricate 2D/3D shapes (Z.B., Getriebe, Schläge). It’s perfect for parts requiring tight tolerances and narrow kerfs (cutting width).
- Micro-EDM: Specialized for micro-components (Z.B., medical needles, Elektronikteile). Uses micro-electrodes (down to 0.01mm diameter) to achieve ultra-fine features and sub-micron tolerances.
Adaptive Bearbeitung: Our CNC systems use real-time feedback to adjust spark parameters (Z.B., Stromspannung, gap) during machining—ensuring consistent quality even for uneven workpieces.
Fallstudien: Erfolgsgeschichten unserer Kunden
Fallstudie 1: Luft- und Raumfahrtturbinenklingenkomponente
Herausforderung: A leading aerospace manufacturer needed a titanium alloy turbine blade retainer with a complex internal cavity (10mm tief, 2mm breit) and ±0.002mm tolerance. Traditional milling couldn’t reach the cavity’s depth without tool breakage.
Lösung: We used Sinker EDM with a graphite electrode (shaped to the cavity’s inverse) and deionized water as the dielectric fluid. Our adaptive machining technique adjusted spark parameters to avoid thermal damage to the titanium.
Ergebnis: Geliefert 500 retainers in 4 weeks with 100% compliance to tolerances. Der Kunde meldete a 20% Reduzierung der Produktionskosten im Vergleich zu ihrem vorherigen Lieferanten.
Fallstudie 2: Medizinisches orthopädisches Implantat
Herausforderung: A medical device company required a titanium knee implant with a smooth, biocompatible surface (Ra 0.2 μm) and undercut features for bone integration.
Lösung: We used Wire EDM to cut the implant’s outer shape, followed by EDM polishing to achieve the required surface finish. We also performed passivation to enhance corrosion resistance.
Ergebnis: The implant passed FDA testing and is now used in 5,000+ surgeries annually. The client praised our ability to meet strict medical-grade standards.
Warum uns wählen?: Our Strengths as Your CNC EDM Partner
When you select our CNC EDM -Bearbeitung Dienstleistungen, you’re not just getting a supplier—you’re getting a partner focused on your success. Hier sind die Reasons to Choose us:
- Sachverstand & Erfahrung: Unser Team hat 15+ years of experience in EDM machining, with certified engineers specializing in aerospace, medizinisch, and automotive applications.
- Fortgeschrittene Ausrüstung: Wir verwenden 20+ state-of-the-art CNC EDM machines (from Makino and Sodick) with multi-axis capabilities—ensuring we can handle even the most complex parts.
- Qualitätssicherung: Unsere ISO 9001:2015-certified facility includes in-house CMMs and optical measuring tools—guaranteeing 100% compliance to your specifications.
- Flexible Lead Times: We offer rush services for prototypes (so schnell wie 3 Tage) and scalable production for high-volume orders—keeping your projects on track.
Competitive Advantages: Our in-house electrode fabrication and material sourcing reduce costs by 15–20% compared to competitors—without compromising quality.